organic fertilizer production line

Semi wet material crusher is a professional crushing equipment for high humidity, multi fiber materials. The semi wet material crusher utilizes high-speed rotating blades to crush fibers with good particle size, high efficiency, and high energy. Semi wet material crushers are commonly used in the production and processing of organic fertilizers, and have good effects on crushing raw materials such as chicken manure and humic acid sodium.

A semi wet material crusher can also crush high humidity materials. It is composed of two sets of hammers on top and bottom, so it can also be called a double wet material crusher. Its basic structure is improved on the basis of the old hammer crusher, and it can be considered a relatively new type of double crusher structure.

The semi wet material crusher effectively solves the problem of high moisture content in materials. Even if the moisture content is high, the sample is easy to break and will not cause machine blockage. This is because the double crusher is designed without a screen bottom and mesh, so even if the moisture point of the material is large, blockage will not occur. Even on rainy days, normal production can still be carried out. In addition, although the coal crusher does not have a bottom screen, it uses two rotors on top and bottom for crushing, resulting in a more uniform and ultrafine discharge particle size, which can be controlled below 2 millimeters.

The organic fertilizer production line, npk production line, and bio-organic fertilizer production line are all composed of different production equipment, so in order to prolong the service life of the equipment and improve production efficiency, it is very important to maintain the equipment. Organic fertilizer equipment must be well maintained in daily use, so as to prolong its service life. Let’s take a look at the maintenance secrets of organic fertilizer production equipment.

1. Keep the workplace clean. After each organic fertilizer equipment experiment is completed, the residual plastic sand inside and outside the granulation leaves and granulation pot should be thoroughly removed, the plastic sand and flying objects scattered or splashed out of the organic fertilizer equipment should be cleaned, and the exposed organic fertilizer equipment processing surface should be wiped. Apply anti-corrosion paint and wear corresponding shields to avoid secondary intrusion of dust.

2. The organic fertilizer equipment has no external oiling holes, and the gears and worm gears are lubricated with special butter for organic fertilizer equipment. The upper and lower gears should be buttered quarterly. When refueling, the gearbox cover and gear shaft cover of the starting group can be opened. The oil should frequently drip into the sliding surface between the gearbox and the bracket.

3. Always pay attention to the operation of the organic fertilizer machine, there should be no serious abnormal noise and dry sound, let alone metal friction sound. If any abnormality is found, the inspection should be stopped immediately, and it can be used only after troubleshooting.

4. Regularly check the standard clearance between the granulation cylinder and the granulator.

5. When maintaining the organic fertilizer granulator (double roller granulator, rotary drum granulator, etc.), when updating the organic fertilizer granulator or granulation leaves, the working gap should be re-measured each time and adjusted several times. It can be used normally only after meeting the requirements.

6. If the organic fertilizer machine cannot operate according to the stroke controller, check the power supply voltage, power plug socket, connection plug socket, etc., and check the internal fault of the controller.

Common organic fertilizer granulators include: npk fertilizer granulator, rotary drum granulator, disc granulator, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring Various granulators have their own production characteristics, and the prices of granulators vary.

In the organic fertilizer granulation or npk manufacturing process, the raw materials are required to have a certain viscosity. Some raw materials are relatively loose after fermentation and are not easy to granulate. A certain amount of water or binder must be added to increase the viscosity of the material. Organic fertilizer machinery and equipment, such as disc granulator and drum granulator, etc., add water or binder during the whole granulation process to ensure the successful granulation of materials. The new organic fertilizer granulator adopts dry granulation, and the mellow material can be granulated immediately without other processing techniques. The double roller granulator is also manufactured by normal temperature processing technology, which is suitable for materials with low viscosity or low water content.

If the moisture content of the material is too high, some dry materials can be added appropriately to neutralize the moisture. If the water content is too low, you can take an appropriate amount of water to facilitate granulation.

The new organic fertilizer granulator is a kind of organic fertilizer granulator, which is constantly updated and transformed with the development trend of modern agriculture, technological progress and diversity of requirements. The new organic fertilizer wet test granulator can be used completely, and various reasonable and mellow organic matter can be granulated according to the new organic fertilizer granulator, which gets rid of the limitations and obstacles of traditional technology. There is no need to stop the daily tasks of raw material handling, crushing, and punching before granulation, and can be granulated immediately, which not only saves a small amount of power engineering project investment, reduces cost effectiveness, but also improves the efficiency of daily tasks, saving time and energy , the actual effect is satisfactory.

Powder organic fertilizer and granular organic fertilizer are two common forms of organic fertilizer, and their differences on the production line are mainly reflected in the process steps and product form.

Firstly, the production line of powdered organic fertilizer mainly includes process steps such as material crushing, ingredient mixing, fermentation stacking, dehydration and impurity removal, drying and crushing. The organic fertilizer processed in this way is in powder form, suitable for surface application on soil, and can provide the nutrients and organic matter required by plants.

The granular organic fertilizer production line adds an additional granulation process step on the basis of powdered organic fertilizer. On the production line of granular organic fertilizer, it is necessary to use a granulator to granulate the powdered organic fertilizer into granules. This form of organic fertilizer is more convenient to carry, store, and apply, and is particularly suitable as a substitute for inorganic fertilizer in large-scale farmland.

Overall, the difference between powder organic fertilizer and granular organic fertilizer production lines lies in the differences in product morphology and production processes. The specific choice of production line depends on your needs and application scenarios.

Investing in the production of organic fertilizer plants not only requires a good grasp of infrastructure, but also sufficient hardware equipment to support production needs. It is necessary to clarify whether the production type is powder or granular, and then determine the type of equipment to be selected based on production volume and financial situation. The basic equipment required for building an organic fertilizer plant includes fermentation and flipping equipment, crushing equipment, screening equipment, mixing equipment, granulation equipment, cooling and drying equipment, supporting equipment, finished product packaging equipment, etc. In addition, it is necessary to understand the process flow of organic fertilizer production and which type of organic fertilizer equipment should be equipped for each process.

How to choose the organic fertilizer granulator machine that suits you? What are the prices of different granulators? Organic fertilizer granulator is one of the important equipment for processing and producing finished organic fertilizer, so what organic fertilizer granulators are on the market?

Common organic fertilizer granulators include: double roller granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator Machine, ring die granulator, various granulators have their own production characteristics, can be used in organic fertilizer production line, npk fertilizer production line, bio-organic fertilizer production line, etc, the price of granulator varies.

The output requirement is 1-3 tons per hour, it is recommended to choose a flat die granulator or a double-roll extrusion granulator. If the requirements for the effect of the discharged granules are higher, choose a double-roll extrusion granulator. The price is around 8000 RMB .

The output requirement is 4-8 tons per hour. Choose from an agitator granulator or a disc granulator. If the requirements for the effect of the discharged particles are higher, then choose a stirring granulator, and the prices are 10,000 RMB and 30,000 RMB respectively.

The output requirement is 10-25 tons per hour. If the granule yield is high and the granule shape is good, choose a drum granulator or a three-in-one compound fertilizer granulator. Generally speaking, this kind of granulator is suitable for professional medium and large organic fertilizer manufacturers, and the price is: 38,000 RMB for drum granulator, and 68,000 RMB for compound fertilizer granulator.

How to choose a suitable and cost-effective product among many types of organic fertilizer granulator is our technology. Of course, we don’t need to worry too much. Considering your own situation and considering various factors in advance, you can always choose the organic fertilizer granulator that suits you.

A full set of organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, rotary drum granulator, dryer, cooler, screening machine, weighing packaging machine. Therefore, whether it is an organic fertilizer production line or an npk production line, if the commercial granular organic fertilizer needs to be transported, how to ensure the quality of the fertilizer during the transportation process, then drying is particularly important in the fertilizer production process. Today we will walk together into the dryer.

Now many organic fertilizer drying machine manufacturers are trying to promote how high-yield and low-consumption their drying equipment is, in order to increase the share of their equipment in the dryer market. Generally, the moisture content of raw materials is very high, so when the organic fertilizer dryer dries these materials, the moisture content of the internal hot air will be relatively high. When choosing a longer cylinder dryer, the drying efficiency in the later stage of the equipment will be greatly reduced. If you choose a dryer with a cylinder that is too short, the drying time must be increased for materials with too high moisture content, and then the speed of the dryer must be reduced, which will not cause ideal materials, so the drying effect is not good.

The new dryer (bio-organic fertilizer dryer) is a drying equipment with a large processing capacity. Odor and other processes, refined. It contains a variety of nutrients necessary for crops, which has been tested and determined by relevant experts from the Academy of Agricultural Sciences. The compound fertilizer equipment is widely used, and the function of the dryer is adjusted according to the characteristics of the material. The so-called high-yield and low-consumption dryer must achieve a balance of “wind”, “fire” and “material”.

The process flow of producing fertilizer on the BB fertilizer production line

1. Raw material processing: Clean, crush, and screen fertilizer raw materials to ensure their quality and purity.

2. Ingredients and Weighing: According to customer requirements and fertilizer formulas, weigh different fertilizer ingredients in proportion to ensure the accuracy of the ingredients.

3. Mixing and dissolution: Send the prepared fertilizer raw materials into the mixing equipment for thorough mixing, so that various elements are evenly distributed. Then, the mixed raw materials are added to water through a dissolution device to fully dissolve and form a BB fertilizer solution.

4. Filtering and purification: Filter and purify the dissolved fertilizer solution to remove impurities and insoluble substances, ensuring the purity and quality of the product.

5. Packaging and storage: Pack the purified fertilizer solution and choose the appropriate packaging form according to customer requirements, such as barrel or bag packaging. Then store and preserve the packaged products to ensure their shelf life and quality.

Organic fertilizer granulator machine is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: double roller granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the prices of granulators vary. Whether it is an organic fertilizer production line or a npk fertilizer production line, what should we pay attention to during the fertilizer granulation process to ensure the smooth and efficient operation of the fertilizer production line?

What should be paid attention to in the process of granular organic fertilizer granulation?

(1) At least 2 powder warehouses to be granulated should be equipped, so that the granulator does not need to stop when changing the formula.

(2) High-efficiency iron removal equipment must be installed before entering the granulator to ensure the granulator.

(3) The organic fertilizer granulator is best placed directly on the cooler, and the crusher is placed under the cooler.

(4) In order to prevent the particles from falling into the bottom of the warehouse and damage the vertical spiral chute in the warehouse.

(5) Finished product packaging should be placed behind the finished product warehouse.

1. Raw material receiving process Select different raw material receiving processes according to the type of raw material received, packaging form and means of transportation. Regardless of the receiving process, raw materials should undergo quality inspection and weight inspection.

2. The receiving of bulk trucks, the raw materials of bulk trucks and tank cars are automatically unloaded into the receiving pit after being weighed by the ground scale. After the raw materials are unloaded into the receiving pit, they are sent to the vertical silo for storage or directly into the bin to be crushed or the batching bin through the horizontal conveyor, bucket elevator, primary cleaning sieve, magnetic separator and automatic scale.

Organic fertilizer granulator is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: roller extrusion granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulators, ring die granulators, and various granulators have their own production characteristics, which can be used in npk production line, organic fertilizer production lines, bio-organic fertilizer production lines, etc. Let me talk about the characteristics of pig manure granulation equipment.

1. Mixed and granulated pig manure organic fertilizer granulator

The granulation method of organic fertilizer granulation equipment can be divided into three types. One is mixing granulation. The other is extrusion granulation. There is also a common method of spray drying granulation. Mixing and granulation can be regarded as a pig manure organic fertilizer granulator. Through mechanical mixing, the materials to be processed are put into the body for mixing, and finally become the corresponding round finished product.

2. Squeeze granulation pig manure organic fertilizer granulator

Extruding pig manure organic fertilizer granulator (double roller granulator) is a widely used method. This method is usually to compact the powder material with the external force of mechanical equipment. The external force method used is basically different, which can promote the rearrangement of the solid mixture and promote the appearance of cylindrical particles of these mixtures. The production and extrusion of the whole process are mechanized, and basically no additional labor is required.Granulator organic fertilizer granulation equipment does not need to add any binder when it works, it has wide applicability, easy to use, and relatively low production cost. The moisture content of the produced organic fertilizer is also very low, which can avoid secondary drying of granular materials.

BB fertilizer, as an innovative form of fertilizer, is increasingly favored by more and more agricultural producers. The BB fertilizer production line, as a key equipment providing high-quality, customized, and integrated production processes, plays an important role in promoting the efficiency and sustainable development of agricultural production.

Advantages of BB fertilizer production line

High quality fertilizer production: The BB fertilizer production line adopts advanced technology and equipment to ensure stable and uniform fertilizer quality. By precise proportioning and control, the content of various elements in fertilizers can be adjusted to meet the needs of different crops and provide efficient nutrient supply.

Customized production: The BB fertilizer production line can be customized according to customer needs and crop characteristics. By adjusting the formula and production process, it is possible to meet the nutritional needs of different crops, growth stages, and soil conditions, providing personalized fertilizer solutions.

Efficient production process: The BB fertilizer production line adopts an automated control system and intelligent technology to achieve high automation and intelligence in the production process. By precise ingredients, mixing, and packaging processes, production efficiency is improved, labor costs are reduced, human errors are reduced, and product consistency and quality stability are enhanced.

Environmental protection and sustainability: The BB fertilizer production line uses water-soluble fertilizers to reduce environmental pollution during traditional soil fertilization processes. Due to the full dissolution of fertilizers in water, nutrient loss and waste are reduced, nutrient utilization efficiency is improved, and pollution of water sources is reduced. At the same time, bb fertilizer can effectively reduce the use of pesticides and fertilizers, and reduce the pressure of agricultural production on the environment.