Category: organic fertilizer equipment

At present, the ground running crawler compost turner is a fertilizer making mode which can save civil engineering and human resources. It is necessary to pile up the materials into long strip stacks, and the organic fertilizer compost turner shall regularly agitate and crush the materials to decompose the organic matter under aerobic conditions. It also has the function of crushing, which greatly saves time and labor, significantly improves the production efficiency and product quality of the organic manure production plant, and greatly reduces the cost. When the dumper works, it can effectively mix sludge, sticky chicken manure and other materials with bacteria and straw powder. It creates a better aerobic environment for material fermentation. It is not only faster than deep tank fermentation, but also effectively prevents the production of hydrogen sulfide, amine gas, indole and other harmful and malodorous gases in the fermentation process, which meets the requirements of environmental protection.

The operation principle of crawler compost turner is as follows:
1. One part of the power of the diesel engine is mainly output, which is driven by the belt pulley deceleration drive; the other part of the power is output by the power box of the diesel engine to drive the hydraulic pump. Hydraulic pump, cylinder lifting cylinder, diesel engine mechanism, cylinder and crawler driving motor constitute a hydraulic circuit system to realize the lifting and lowering of the tipping cylinder, the main force of the diesel engine to drive the cylinder to work and stop, and the self-propelled of the equipment.
2. When the fertilizer production machine is working, the operator in the cab starts the engine and controls the hydraulic valve group to realize the following commands: operate the “walking motor” valve rod to make the machine move forward, backward and turn left and right; operate the “cylinder lifting cylinder” valve rod to make the cylinder be placed in the reactor body at a suitable height from the ground, and lift the cylinder to a certain height to facilitate the machine to quickly read, walk and transfer the working place Operate the valve rod of “engine clutch cylinder” to realize the rotation and stop of the roller; operate the valve rod of “traveling motor speed change” to realize the high and low speed dual gear state switching of the machine.
3. The left and right sections of the oil in the tipping drum are composed of spiral and middle straight line. The rotating spiral drum will close the triangular strip stack materials to the middle, and at the same time, the materials will be turned back with the rotation of the drum, so as to realize the full mixing of the top material and the internal material, the full contact between the material and oxygen, and the hot gas in the stack will be exposed. So as to realize the material mixing, ventilation, aeration, dumping, to achieve the purpose of composting fermentation.

The equipment of organic fertilizer production line can be used for the process of organic wastes such as livestock manure, sludge waste, filter sludge of sugar factory, dregs cake and straw sawdust. It is widely used in fermentation and moisture removal in organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural fields and Agaricus bisporus planting plants.

Preparation work before using the organic manure production:
1. Build two 1.5-1.8m high, unlimited length, 2-10M between the two walls.
2. Set light track on the wall.
3. The track is equipped with self-propelled tilting machine which can move forward and backward, left and right, up and down.
4. Production of organic fertilizer: mixing livestock and poultry manure with microbial fermentation agent or fermented old materials, turning the materials in the tank once a day with a speed of 2-5M / min, which plays the role of oxygen and material. Fresh animal manure enters the tank from one side and moves to the other side of the tank continuously by the flipper to form decomposed organic fertilizer. It takes about 7 days in summer and 15 days in winter.
There are two steps to process commercial organic fertilizer in the organic fertilizer production line: early fermentation and treatment part and deep processing granulation part. Organic fertilizer equipment needs fermentation compost windrow turner, crusher, mixer, organic fertilizer granulator, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment. 

Sheep manure is rich in nutrients, which can be easily decomposed into effective nutrients that can be absorbed and utilized by crops, but also has slow effect nutrients that are not easy to decompose. Organic manure production line has a good effect on improving the geology of alkaline land and barren land and increasing crop yield. The raw materials of sheep manure organic fertilizer are easy to obtain. Nowadays, there are large-scale breeding in various places, and the resources of sheep manure are also very rich. Using sheep manure to produce organic fertilizer can solve the big problem of environmental pollution, and produce a large number of sheep manure organic fertilizer, which can also bring economic benefits.

Sheep manure organic fertilizer production machine includes crushing process, screening process, granulation process, drying, cooling process, particle screening process, and finally to the packaging process, during which the belt conveyor is connected.
1. The recovered sheep manure directly enters the fermentation area. After one fermentation and two aging stacks, the odor of livestock and poultry manure is eliminated. At this stage, fermentation strains can be added to decompose the crude fiber, so that the particle size requirements after crushing meet the particle size requirements of the fertilizer granulator.
2. Crushing the fermented materials that have completed the second aging and stacking process and enter the mixing mixer. Before mixing, according to the recipe, add N, P, K and some other trace elements to the mixing mixer to start mixing.
3. Transfer the mixed materials to the granulator, granules pass through the dryer and enter the cooling machine, the materials will be sieved after reaching normal temperature, and the particles that meet the requirements will enter the coating machine to wrap the coating film and start packaging, which does not meet the requirements. The granules are crushed by the crusher and then returned to the granulator to continue granulation.
4. Automatic packaging of finished products.

The main production steps of powdery organic fertilizer production line are premixing, turning over and refining. The equipment configuration of powdered organic fertilizer is simple and the investment cost is low. For the small-scale powdered fertilizer production line from raw material fermentation to finished product packaging and warehousing, the fertilizer production machine is about 60000-70000 yuan.
Processing and production of 30000 T / a powdery organic fertilizer production line

1. Heap fermentation
The trough type compost turning machine is used to overturn the strip pile. When the temperature rises to above 55 ℃, turn the pile every 1 ~ 2 days. After fermentation at 55 ℃ for 10 ~ 15 days, put away the pile. (the purpose of turning the pile is to promote the evaporation of water, the entry of oxygen into the pile, and the entry of bacteria into the pile for rapid propagation and fermentation.)
2. Material crushing
Fermented materials can not be sold directly as commodities, because long-term stacking will cause caking and other phenomena. At this time, the remaining bulk materials need to be finely crushed by a high moisture material crusher to obtain powdered organic fertilizer. (for the early stage fermentation of the powder fertilizer production line, in order to speed up the fermentation process, the auxiliary materials can be added to the crushing fertilizer production machine for crushing.)
3. Screening and classification
In order to improve the appearance, get powdery organic fertilizer, re screening, get uniform powdery materials can be packaged. After the operation according to the above steps, the pure powdery organic fertilizer will be formed after being screened by the drum screening machine.
4. Finished product packaging.
The powdered organic fertilizer can be directly put into storage and sold after being packaged by the automatic packaging scale.

The decomposition of organic fertilizer in ten soils can effectively improve the physical and chemical properties of the upper soil, improve the soil tillage, and improve the soil’s ability to retain water and fertilizer, which is conducive to the high and stable yield of crops. After the organic fertilizer enters the soil, it is decomposed by microorganisms and transformed into various humic acid substances. It combines with clay and calcium ions in the soil to form an organic-inorganic complex, which can promote the synthesis, transportation and accumulation of substances in plants and enhance the activity of enzymes. At the same time, humic acid material has good complex adsorption performance, which can adsorb heavy metal ions in the soil, prevent them from entering the plant, and reduce the toxicity to crops. Due to the loose and porous humus, it can change the loose state on the sand, and improve the looseness, water holding capacity and aeration of the soil.

Organic fertilizer equipment is developed for ecological and green organic industries. It is suggested to use organic fertilizer equipment to treat chicken manure, reduce fertilization and improve the environment. Applying organic fertilizer in intensive agriculture is the only way to fertilize soil. However, modern farmers no longer like to use traditional agricultural fertilizers. The development of commercial organic fertilizer industry has become a new fertilizer industry in China. Long term application of chemical fertilizers will harden the soil How to solve the problem of soil compaction and improve soil quality,

The core equipment of household organic fertilizer equipment is fermentation related equipment. Therefore, it is sufficient for this small household organic fertilizer processing equipment to use single trough Tipper and stacker. Scope of application of this type of organic fertilizer fermentation equipment: This machine is widely used to produce organic fertilizer by biological fermentation with animal manure, urban organic waste and crop straw as raw materials. It covers a small area. As long as the temperature is not very low, the fermentation can be carried out.

Generally speaking, the production of organic fertilizer can be divided into four main steps: fermentation crushing granulation drying packaging. These necessary steps also have more extended procedures, such as stirring, cooling, screening and packaging.

How to choose the customers of these organic fertilizer production lines often depends on the raw materials needed to make organic fertilizer. For example, in crushing, the crusher varies according to the moisture content of the raw material. Generally, semi wet materials should be used for raw materials with high water content. The pulverizer is used for crushing. If it is dry cow dung and sheep dung and other dry matter, we can use vertical crusher to crush;
In the granulation process, according to the fiber size of the raw material, we usually use the disc of the finer fiber raw material. Or drum granulator, such as chicken manure. The material of coarse fiber is flat film extruder granulator, such as cow dung, rice straw, etc.
During drying, if the budget is sufficient, we often recommend that the customer carry the cooling fertilizer production machine after drying, which is mainly to place the agglomeration caused by the overheated particles. In the later stage of granulation, there are coating and polishing processes. These are the “beauty” procedures of finished products, which make the particles more beautiful, clean and full of sales.

As the main farm manure, livestock manure plays a very important role in improving soil quality. Based on the concept of transforming waste into treasure, adopting new organic fertilizer production machine and new technology, the waste of livestock and poultry is treated scientifically, and the waste pollutants are transformed into organic fertilizer, which has far-reaching significance for environmental protection and soil improvement.

Construction conditions of organic fertilizer production line
(1) Production scale: can be large or small; according to the amount of capital, provide a million yuan production scale; several million yuan production scale; ten million yuan production scale and other different personalized plant construction plan and marketing plan.
(2) Production site: the size of the production site can be determined according to the production scale.
(3) Production equipment: according to the production scale to determine the selection of organic manure production machine.
(4) According to the scale of production and the local natural resources, industrial policy planning and organic fertilizer related agricultural industry, in order to achieve the local circular, sustainable development of modern ecological agriculture industry.

The basic configuration of the 50000 T / a trough type organic fertilizer production line includes: fermentation compost turning machine, crusher, granulator, dryer, cooler, screening machine, if necessary, automatic packaging machine, etc. these equipment are generally essential.

Configuration description of 50000 T / a small trough organic fertilizer production line:
1. Fermentation compost windrow turner: it can ferment and turn the materials in the fermentation process.
2. Crusher: crushing high humidity materials and other raw materials in the production of organic fertilizer.
3. Mixer: to mix a variety of raw materials.
4. Granulator: Granulation of mixed materials; easy to separate and package.
5. Dryer: drying granular materials with certain humidity.
6. Cooler: it can quickly cool the dried materials and increase the production efficiency.
7. Screening machine: screen and grade the finished fertilizer.
8. Coating machine: the particles are coated outside to prevent the caking of fertilizer.
9. Automatic weighing and packaging machine: quantitative bagging and packaging of finished products.

Trough fermentation organic fertilizer production line configuration equipment have different preparation parameters, also have different specifications, such as granulator, disc granulator, also have new drum granulator, other equipment is the same, of course, configuration and parameters are different, the price is also different; the cost of organic manure production in hundreds of thousands to millions.

How to deal with a large amount of pig manure in pig farms can not only avoid environmental pollution, but also transform a large amount of resources into available energy. Small scale organic fertilizer production line can realize the purpose of turning waste into treasure and recycling resources.

Production cost input of organic fertilizer: in the production of organic fertilizer, raw material cost, transportation cost, labor cost and packaging cost need to be considered. If you cooperate with farms, the situation is very different. The owner of the farm will be very happy if the farm invests in the construction of greenhouses and fermentation tanks on the original site where the manure is piled up, and the organic manure production manufacturer invests in the purchase of equipment to deal with the manure. If both sides cooperate by means of investment or compensation trade, they will reduce investment or production costs. This kind of cooperation is mutually beneficial.
Investment cost of establishing organic manure production plant
1. A small-scale production line with an annual output of 10000 tons of organic fertilizer needs about 220000 tons. In the production process, rain proof steel greenhouse should be built to ensure that the fermented fertilizer or cost fertilizer will not be wet by rain.
2. Labor wages, organic fertilizer raw materials, biological bacteria are the scope to be considered, as well as depreciation, electricity, miscellaneous expenses of organic fertilizer.
3. To open a small organic fertilizer plant, the production line of organic fertilizer with an annual output of less than 10000 tons is generally enough, and the plant site is usually built near the raw materials.
4. The small-scale organic fertilizer factory digests and produces manure raw materials such as chicken manure, duck manure, pig manure, cow manure and crude fiber raw materials to produce organic fertilizer. The equipment investment is small, the production cost is low, the operation is easy, and the return is rich.

In the pig manure fertilizer production line, there are two steps to process commercial organic fertilizer: the early fermentation and treatment part and the deep processing granulation part. Pig manure organic fertilizer granule production line is mainly equipped with the following equipment: compost turning machine, crusher, batching machine, mixer, fertilizer granulator, dryer, cooler, screening machine, coating machine, automatic packer. The general production steps are as follows: raw material fermentation, raw material mixing, raw material granulation, particle drying, particle cooling, particle grading, finished product coating and finished product packaging.

1. The first step is to ferment pig manure and other raw materials. The whole fermentation process can kill the harmful bacteria in it. Killing the bacteria is also a crucial step in the whole process of organic fertilizer production line.
Secondly, we should use the semi wet material crusher to decompose the raw materials.
3. Matching raw materials is one of the most important processes in organic manure production. Its main purpose is to add appropriate amount of auxiliary materials according to a certain proportion to improve the quality of fertilizer.
4. The prepared materials should be sent to the fertilizer granulator for granulation after being evenly mixed, which is also an important aspect of the whole fertilizer production line.
5. After the drying process, the raw materials can obtain high temperature energy. The next step is to cool them at low temperature. Since water can not be used for cooling, it is necessary to separate the contact between materials and water through the cooler equipment.
6. Screening is to screen out the unqualified fertilizer particles. The screening fertilizer production machine here has the advantages of simple operation.
7. Coating the qualified products to increase the brightness and roundness of the particles.
8. Finished product packaging: the coated particles, that is, the finished product, are bagged and stored in a ventilated place.