Category: organic fertilizer equipment

The production of organic fertilizer is to thoroughly kill pathogenic bacteria and parasite eggs through microbial technology, eliminate stench, decompose organic matter by microorganisms, change macromolecular matter into small molecules, and then achieve the purpose of deodorization, decomposition, dehydration and drying, so as to make organic fertilizer with excellent physical properties, carbon nitrogen ratio test and excellent fertilizer efficiency.
Process flow of organic fertilizer production line:
Fermentation—crushing—screening—proportioning—granulating—drying—cooling—casting—coating—packaging.

1. Stacking on the ground, using the ground compost turner, or feeding materials in the fermentation trough, using the trough compost turning machine
2. Evenly sprinkle the inoculant, turn over the pile and ferment to reach the goal of heating up, deodorizing, rotting and killing miscellaneous bacteria
3. Fermentation 7-12 days, according to the temperature of different places, the number of turning pile is different
4. Complete fermentation and putrefaction, out of the pond (ground type, direct collection by forklift)
5. Use grading screen to screen the coarse and fine (the screened powder fertilizer can be sold directly)
6. Smash the screened blocks with a crushing fertilizer production machine and return them to the grading screen
7. Mix the required trace elements with a premixer
8. Granulation with granulator
9. Feed into dryer and cooler
10. Automatic packaging machine for sale

The main task of organic fertilizer production is to help farmers adjust the content of organic matter in farmland soil, so organic fertilizer production machines are indispensable. Generally, there are two kinds of organic fertilizer production machines in the market, one is powder organic fertilizer production equipment, the other is granular organic fertilizer production machine, The most commonly used organic fertilizer production machine in the market is powdered organic fertilizer equipment, because its price is relatively cheap, and the granular organic fertilizer production machine pays more attention to environmental protection and simple and convenient use.

What aspects need to be determined for investment in fertilizer processing plants?
1. To determine the output of equipment
Before purchasing fertilizer equipment, it is necessary to determine the expected output and select the model and specification of the equipment according to the output.
2. To determine the shape of the particles
The shape of particles is to facilitate the selection of different granulators, such as powder, column, oblate ball or standard circle. The granulation used by different particle shapes is different, so it can be determined before purchasing.
3. To determine device configuration
The equipment configuration level determines the price difference of the fertilizer production line equipment. If the purchased equipment wants the automatic device to be more convenient and easy to use, the corresponding price will be higher, so it can be determined according to the actual situation.
4. Determine the type of fertilizer
Different types of fertilizer require different equipment, such as compound fertilizer, pure organic fertilizer, organic-inorganic compound fertilizer, bio organic fertilizer and compound microbial fertilizer. These types of fertilizer production machines are also different.

Small pig manure organic fertilizer production machine is based on some domestic farms, such as chicken farms, pig farms, cattle farms, and other chicken manure, livestock manure, as raw materials for fermentation to produce a small amount of organic fertilizer, to solve their own breeding in chicken manure, pig manure, cow manure stench can not be handled in time, and this set of equipment price is low, most farms can accept.
The production of organic fertilizer by pig manure fermentation needs good (consumption) oxygen fermentation. Therefore, in the operation, it is necessary to increase the oxygen supply measures, so as to mix well, turn frequently and ventilate. Otherwise, the odor will be produced by anaerobic fermentation, which will affect the fertilizer effect. The fermentation is complete. Generally, after 48 hours of pig manure accumulation, the temperature rises to 50-60 ℃, and it can reach above 65 ℃ in three days. Under this high temperature, it can be overturned once by Zhengzhou jinderun mechanical organic fertilizer fermentation dumper. Generally, there will be two times of high temperature above 65 ℃ in the fermentation. The fermentation can be completed by overturning twice, and the fermentation can be completed in about a week. The material was dark brown, and the temperature began to drop to room temperature, indicating that the fermentation was completed.

Equipment demand of each link in process flow of organic fertilizer equipment production line
1. Fermentation compost windrow turner: it can ferment and turn the materials in the fermentation process.
2. Crusher: crushing high humidity materials and other raw materials in the organic fertilizer production line.
3. Mixer: to mix a variety of raw materials.
4. Granulator: Granulation of mixed materials; easy to separate and package.
5. Dryer: drying granular materials with certain humidity.
6. Cooler: it can quickly cool the dried materials and increase the production efficiency.
7. Screening machine: screen and grade the finished fertilizer.
8. Coating machine: the particles are coated outside to prevent the caking of fertilizer.
9. Automatic weighing and packaging machine: quantitative bagging and packaging of finished products.

The organic fertilizer production line equipment includes: fermentation compost turning machine, automatic batching machine, crusher, mixer, granulator, dryer, cooler, screening machine, coating machine, packaging equipment, belt conveyor, etc.
The production of organic fertilizer is mainly to take the organic solid waste with water content less than 60%, such as chicken manure, pig manure, cow manure, duck manure, domestic garbage, sugar residue, distiller’s grains, sludge, medicine residue, sugar residue, mushroom residue, rice husk, weeds, straw, monosodium glutamate factory residue, etc. as the main raw materials, add microbial fermentation agent, etc. to mix evenly, aerobic continuous fermentation to make it full The organic waste is decomposed, sterilized, deodorized, dehydrated, fermented, decomposed and dried to 30-35% water content. After crushing, it is screened by magnetic separation.

The proportioning requirements (or the powdered organic fertilizer is produced after further drying). The fully mixed materials are evenly and continuously fed into the granulator by the belt conveyor for granulation, and then dried by the dryer with low temperature and large air volume (≤ 65 ℃) for cooling The sieved and finished products are coated by the coating fertilizer production machine (with brightener and anti caking agent), and then transported to the finished product bin by the belt conveyor. The finished products packed in 40-50kg / bag are measured by the computer automatic quantitative packaging system, and then palletized and put into storage. Finally, the fertilizer with round particles is produced. The belt conveyor is equipped with herringbone belt to prevent material return in the process of material conveying. The trough structure is adopted to prevent material sliding.

Whether the materials in the organic manure production will cause corrosion to the organic fertilizer equipment is a problem that many customers care about. If the materials cause corrosion to the machinery, the service life of the turnover machinery and equipment will be shortened, and the production cost of organic fertilizer will increase, which is not a cost-effective investment for the enterprise.

The manufacturer of the organic fertilizer turning machine clearly tells everyone here that the production of organic fertilizer will not cause corrosion to the turning machine. If it is not used for a long time, the equipment needs to be cleaned thoroughly, otherwise it will cause corrosion to the machine. This is because if the machine is not used for a long time, the residual substances in the machine will combine with the water molecules in the air to form a large amount of water. After prolonged contact with the machine, it will cause corrosion to the contact part, but this will not occur in the normal production cycle.
The organic fertilizer turning machine greatly saves time and labor, greatly improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost. When the stacker is working, the fertilizer production machine can effectively mix sludge, viscous chicken manure and other materials with strains and straw powder. Create a better aerobic environment for material fermentation. Not only is it much faster than deep tank fermentation, it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, indole, etc. during the fermentation process, which meets environmental protection requirements.

Generally speaking, the production line of small animal manure organic fertilizer is an organic fertilizer production line with an annual output of less than 10000 tons. Generally speaking, the configuration of organic fertilizer production line is divided into three types: high configuration, medium configuration and low configuration. Small animal manure organic fertilizer production line uses low configuration, generally low configuration of organic fertilizer production line equipment includes: semi wet material grinder, horizontal mixer, new organic fertilizer granulator, automatic packaging. There are only four main equipment. In order to improve the production, our company can improve the existing equipment and add new equipment. Therefore, the price of a small organic fertilizer production line is about 100000 yuan.

The production line of small animal manure organic fertilizer provides a production scale of one million yuan according to the amount of funds; A production scale of several million yuan; Ten million production scale and other different personalized plant building programs and marketing and multi-dimensional profit programs.
Huaqiang organic fertilizer production line factory has a rapid fermentation system, which greatly shortens the time of “digesting” animal manure, and improves the efficiency of harmless treatment and resource utilization of waste. Through the fertilizer production machine into the mixer, after continuous heating and mixing, the black powder organic fertilizer is produced 24 hours later.

The equipment configuration of general organic fertilizer production line includes: manure dehydrator, fermentation turning machine, semi-wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, coating machine, packaging equipment, belt conveyors, etc.

Generally, the production of organic fertilizers invested by farms meets environmental protection requirements, and the quality of the finished organic fertilizers produced is not high, so low-configuration organic fertilizer equipment is used. The coating machine, rounding machine, dryer and cooling machine in the whole set of equipment can be omitted. The use of rounding machine and coating machine is to improve the appearance quality of organic fertilizer particles, and the drying machine and cooling machine are for rapid Remove the water in the organic fertilizer particles, if not in use, you can use the method of artificial drying.
In order to avoid the spread of odor during fermentation, deodorization can be carried out with the help of special deodorizing equipment for organic fertilizer plants. At the same time, in order to further improve the pig manure organic manure production line, a granulator can also be added, and special organic fertilizer granulator equipment can be used for granulation to further improve the marketability and commercial value of organic fertilizer.

How much is the price of chicken manure production organic fertilizer equipment, cow manure organic fertilizer production machine manufacturers, and sheep manure processing organic fertilizer equipment? Build an organic fertilizer farm to pile up and ferment the original chicken manure, pig manure, sheep manure, cow manure, etc., and then start production to make a profit. However, many organic fertilizer farms will be confused when they are preparing to build an organic fertilizer farm. What fertilizer production machine should be invested to build an organic fertilizer farm? For more quotations, please consult Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd.
So far, almost 80% of organic fertilizer production machines have completed the progress of agricultural recycling development. Like the biogas we learned in textbooks, it is recyclable. This development model has played a role in environmental protection, prevented pollution and increased the utilization rate of waste. It can be said to turn waste into treasure. Now organic fertilizer production machines have also realized the function of green and environmental protection.
 Huaqiang produces a complete set of equipment for the 10,000-200,000 tons of organic fertilizer production line, processing equipment for pig manure, duck manure, manure, sheep manure, cow manure and other poultry excrement, fermentation equipment, turning machine, screening equipment, Drying equipment, organic fertilizer granulator, automatic packaging machine, palletizing, etc., for customers with different raw materials in different regions, presented a set of overall solutions for manure and sewage, which effectively solved the problem of farmers’ manure and sewage. problem!

Organic fertilizer production line equipment is based on some farms, such as chicken farms, pig farms, cattle farms, and other chicken manure, livestock manure, as raw materials to ferment to produce a small amount of organic fertilizer, to solve the problem of chicken manure, pig manure in their own breeding, The stench of cow dung cannot be dealt with in time, and the price of this equipment is low, which is acceptable to most farms.

The chicken manure organic fertilizer production line equipment is reasonable in design, can make full use of space, combined with the actual situation, and has a reasonable layout. Starting from fermentation equipment, double-shaft mixing equipment, semi-wet material crushing equipment, chicken manure organic fertilizer granulator, drum screening machine, dryer, cooling machine, packaging machine. The entire production line only needs 2-6 people to operate fertilizer production machine with an annual output of more than 50,000 tons. The integration of organic fertilizer production line can effectively save labor and various costs.
The price of the equipment of the chicken manure organic fertilizer production line is not easy to determine. The specifics depend on the actual situation. As long as the equipment is reasonably matched and the manufacturer selects the right one, it can ensure that the user’s investment is small and the later profits are higher.

For the majority of chicken farmers and farms, the treatment of chicken manure is a “major project”, and now the treatment of chicken manure into organic fertilizer just solves this problem. The equipment configuration process of chicken manure organic fertilizer production line is as follows: raw material collection, pulverizer, mixer, disc granulator, dryer, cooler, screening machine, coating machine, automatic packaging scale. The equipment is connected by belt conveyor.

Process characteristics of chicken manure organic fertilizer production line
1. Single layer layout is adopted for chicken manure equipment to reduce capital investment and facilitate operation and control.
2. Bucket elevator is not used as transportation equipment for organic manure production from chicken manure.
Although the bucket elevator has beautiful appearance and small floor area, it is easy to cause particle damage, easy to block, difficult to clean, high failure rate and large height space. In this process, the belt conveyor and large angle belt conveyor are selected, which not only ensures the smoothness of the conveying system, protects the particles, but also reduces the height of the equipment and reduces the capital investment.
3. Disc granulation is selected as granulation method, which has wide adaptability to raw materials, large output and improved product appearance quality.