Category: organic fertilizer equipment

organic fertilizer equipment

How to Process Compound Fertilizer Using a Rotary Drum Granulator

by organic fertilizer production line

With the development of agriculture and technological advancements, market demand has become increasingly diversified. Rotary drum granulators have also attracted significant attention for their high efficiency, ease of operation, and excellent granulation results, making them a standout among other fertilizer granulators.

In the fertilizer production process, fertilizer granulators are crucial for determining fertilizer yield and quality. The quality of this equipment directly impacts the user’s economic benefits. During the rotary drum granulator production process, increasing the material temperature is necessary to improve the solubility of the granules. To reduce heat energy consumption during the drying process, the performance of the granulator must be effectively maintained.

To reduce production costs throughout the fertilizer production process, low energy consumption and high efficiency must be achieved at every stage of the granulation process. A high granulation rate in a rotary drum granulator ensures consistent production. To ensure this high granulation rate, the smoothness of the granulator’s inner wall must be enhanced. A smooth inner wall reduces friction, allowing the material to roll back and forth and quickly form granules. Our rotary drum granulator differs from traditional granulators. As the granulator’s lining rotates upward with the drum, it sags due to its own weight, allowing any material adhering to the lining to fall due to gravity, thus automatically removing lumps. Furthermore, this reduces the amount of water added during the granulation process, thereby alleviating the drying load during fertilizer processing.

In fertilizer production, large-scale rotary drum granulators can be equipped with two drum fertilizer screeners. The first is used to remove fines and small particles. The second drum fertilizer screener has two screen sections. One section, with a small mesh, selects particles that meet the requirements. These particles are then conveyed by a conveyor to the packaging machine. The other section, with a mesh, removes oversized particles, which are directly sent to a chain crusher for crushing before returning to the granulator.

organic fertilizer equipment

2-in-1 Granulator: The Transformer of Organic Fertilizer Production

by organic fertilizer production line

In the field of bio organic fertilizer production, the innovative 2-in-1 granulator works like a master magician, perfectly integrating mixing and granulation processes. This “Transformer”-like equipment is redefining efficiency in the organic fertilizer production line through ingenious design innovations. By combining two essential functions into a single machine, it significantly streamlines the complete organic fertilizer line, reducing space requirements and energy consumption while improving output quality.

1. Mixing System: The Perfect Symphony of Raw Materials

The mixing system conducts like an orchestra leader, ensuring harmonious blending:

Intelligent Mixing Core – The mixing shaft made of high-strength alloy steel acts like a baton, working with spiral or paddle-shaped wear-resistant blades at 20-60 rpm to achieve over 90% mixing uniformity. The 1-8 m³ mixing chamber with curved design ensures material flows as smoothly as a symphony.

Mixing Speed: Adjustable 20-60 rpm

Mixing Uniformity:>90%

2. Granulation System: The Magical Transformation Stage

The granulation system is the most magical part:

The granulation disc with adjustable tilt (30°-50°) moves like a flexible dancer, adapting to material characteristics. The stainless steel disc with wear-resistant rubber lining ensures perfect formation of every fertilizer pellet.

Multiple “transformation” options available:

  • Tooth Stirring Type: High-speed rotating claws instantly agglomerate loose materials like a magician’s hands
  • Roller Press Type: Strong extrusion between rollers and template creates uniform, solid pellets

The powerful 11-45kW drive system provides stable support for this “transformation show.”

3. Intelligent Control System: The Precise Production Commander

The PLC touchscreen control system acts as the equipment’s brain:

It monitors key parameters like material moisture and mixing uniformity in real-time, sounding alarms immediately when abnormalities are detected. Like an experienced production commander, it ensures every process runs at optimal condition.

The level sensor-equipped hopper and variable-frequency screw feeder achieve intelligent “on-demand” material supply. The vibration device at the discharge end ensures smooth pellet conveying.

This 2-in-1 granulator not only saves over 30% of floor space but also increases production efficiency by 50%. It’s sparking a “2-in-1 revolution” in global organic fertilizer production, making the process smarter, more efficient, and more environmentally friendly.

Relationship to Production Lines

The 2-in-1 granulator serves as a central component in both small-scale and industrial organic fertilizer production line setups. Its innovative design eliminates the need for separate mixing and granulation equipment, making the entire organic fertilizer line more compact and efficient. This integration is particularly valuable in bio organic fertilizer production, where precise control over the granulation process is essential for maintaining microbial viability and nutrient content.

Space Efficiency

Combines two processes into one machine, reducing the footprint of the production line by up to 40%.

Energy Savings

Uses 30% less energy compared to operating separate mixing and granulation equipment.

Process Optimization

Eliminates material transfer between machines, reducing processing time and potential contamination.

organic fertilizer equipment

The Role of Bio-Organic Fertilizer Production Lines in Agricultural Production

by organic fertilizer production line

Bio-organic fertilizer is a highly efficient, safe, and environmentally friendly microbial-organic compound fertilizer, combining a variety of beneficial microbial flora with organic fertilizer. It combines the advantages of both organic fertilizer and compound microbial fertilizer, effectively improving fertilizer utilization, regulating plant metabolism, and enhancing root vitality and nutrient absorption.

The production process of bio-organic fertilizer production lines surpasses that of conventional organic fertilizers. In addition to adding biological agents to promote the decomposition of organic materials, microorganisms with specialized functions are also added to enhance product quality and performance. To meet the needs of mechanized agricultural production, bio-organic fertilizers are mostly in granular form and are primarily used for food crops, feed crops, cash crops, vegetables, and fruit trees. Bio-organic fertilizer production lines process bio-organic fertilizers into high-quality granular fertilizers for widespread use in agricultural production.

Bio-organic fertilizers can improve crop yield and quality, overcoming the drawbacks of a single nutrient profile and unbalanced fertilizer supply. They emphasize nutrient complementarity, combining bio-organic fertilizers with inorganic fertilizers. Application not only increases crop yields but also effectively improves crop quality and enhances the safety of agricultural products.

Bio-organic fertilizer has gradually become a production trend in the fertilizer industry. The application of bio-organic fertilizer production line will create good conditions for the industrialization of green food and organic food.

organic fertilizer equipment

ChainCompost Turning Machine: How Does It Transform Waste into Gold?

by organic fertilizer production line

In modern organic waste treatment, the chain compost turning machine stands as essential fertilizer equipment, working like a tireless magician to transform raw materials into fertile black gold. This sophisticated compost fertilizer machine represents a crucial component in the fertilizer production machine ecosystem. What advanced components enable this efficient operation? Let’s unveil its technical secrets.

Robust Framework: The Art of Support and Mobility

Like the steel frame of a building, the turner’s structure uses high-strength shaped steel precision welding. The carefully designed main frame and traveling frame have distinct roles – the former steadily supports all working components, while the latter, equipped with special wheels and guidance devices, allows this giant to maneuver flexibly through muddy compost yards.

Conveyor System: The Material’s Circular Journey

The heart of the equipment lies in its precision chain conveyor mechanism. Wear-resistant steel plates form the chainboards, which circulate with high-strength roller chains driven by sprockets. Specially designed spiral teeth act like dexterous fingers, continuously lifting and breaking apart materials at adjustable speeds of 0.5-2 meters per minute, performing a magical “turning ballet.”

Power Core: Multi-System Coordination

Three power systems work in perfect harmony: the 45kW travel motor conquers rough terrain, the 75kW drive motor provides powerful chain movement, while the hydraulic system precisely adjusts turning angles. This configuration enables the equipment to handle both sticky food waste and tough agricultural stalks with ease.

Smart Brain: The Mystery of Precise Control

Modern turners have developed intelligent “nervous systems.” Through touchscreens, operators can set parameters as easily as using smartphones. Temperature sensors and current monitors work round-the-clock to ensure optimal performance, even automatically spraying microbial agents to adjust the compost microenvironment.

From robust mechanical structures to sophisticated intelligent controls, every component of the chain compost turning machine tells the technological philosophy of modern organic waste treatment – allowing natural cycles to flourish with new vitality through precise mechanical assistance.

organic fertilizer equipment

Cost Analysis of Chicken Manure Fertilizer Processing in an Organic Fertilizer Production Line

by organic fertilizer production line

Chicken manure is indeed a high-quality organic fertilizer raw material, rich in organic matter, nitrogen, phosphorus, potassium, various trace elements, enzymes, and microorganisms. Through standardized aerobic composting processes, it effectively degrades organic matter, kills parasite eggs and pathogens, and renders it harmless and stable. This can then be produced into commercial organic fertilizer through an organic fertilizer production line, creating economic benefits for chicken farms while fundamentally addressing environmental pollution.

However, processing chicken manure into commercial organic fertilizer does involve certain production costs, which can be primarily categorized into the following aspects. First, equipment investment is the core, one-time investment. A complete production line typically includes fermentation and compost turning equipment, a crusher, a mixer, a granulator, a dryer, a cooler, a screener, and an automatic packaging machine. The choice of granulator significantly impacts cost and product form. For example, a rotary drum granulator offers high output, a disc granulator offers a high granulation rate, and a flat die granulator is suitable for organic materials. Different granulator models have varying prices and energy consumption. Secondly, the costs of the pretreatment and fermentation processes cannot be ignored. Fresh chicken manure is sticky and moist, typically with a moisture content exceeding 70%, while the optimal fermentation moisture content needs to be adjusted to 50%-60%. Therefore, a large amount of auxiliary materials (such as straw, sawdust, and mushroom residue) are often required to adjust the moisture and carbon-nitrogen ratios. The procurement, transportation, and crushing of these auxiliary materials all incur ongoing costs.

The initial equipment investment for processing chicken manure in an organic fertilizer production line is relatively high, and ongoing operations also require ongoing investment. The cost level depends largely on the production scale, the degree of automation, the availability and price of raw materials, and the positioning of the final product. For large-scale chicken farms, although the initial investment is high, in the long run, the comprehensive benefits of addressing environmental pressures and creating economic value by turning waste into resources are significant, making the cost acceptable.

organic fertilizer equipment

Organic fertilizer production line: An efficient solution to recycle waste, turning trash into treasure

by organic fertilizer production line

An organic fertilizer production line is the core solution for turning agricultural and livestock waste into valuable resources. Through scientific processing, various organic wastes are converted into high-efficiency organic fertilizers, enabling a circular economy and reducing environmental pollution.

1.Agricultural Waste

Crop straw, rice husks, peanut shells, corn cobs, and similar waste are rich in cellulose and organic matter. The production line uses processes like crushing and fermentation to convert them into organic fertilizer rich in humus.

2.Livestock Manure

Manure from chickens, pigs, cattle, etc., contains high levels of nitrogen, phosphorus, potassium, and organic matter. The organic fertilizer production line uses high-temperature fermentation, odor removal, and sterilization to turn it into safe and highly effective bio-organic fertilizer.

3.Food Waste

Leftovers, fruit peels, vegetable scraps, and other kitchen waste have high organic content and easily decompose and smell. Using aerobic fermentation technology, the production line converts them into nutrient-rich organic fertilizer.

4.Food Processing Byproducts

Distiller’s grains, bean dregs, fruit pomace, sugar residue, and other industrial food processing leftovers contain abundant organic nutrients. The production line mixes these with straw or manure for fermentation to produce high-value-added organic fertilizer.

5.Garden Waste

Dead branches, fallen leaves, lawn clippings, and other green waste can be crushed and composted by the production line to make organic fertilizer for urban greening or home gardening.

The organic fertilizer production line is key technology for waste resource utilization. It transforms organic waste from agriculture, livestock, food processing, urban living, and other sectors into high-value fertilizer, supporting the growth of the circular economy.

organic fertilizer equipment

Common Problems in NPK Fertilizer Production Lines

by organic fertilizer production line

NPK compound fertilizer is synthesized from chemical raw materials needed by various plants. NPK fertilizer plays a vital role in agricultural production, contributing to increased production and income. So, what are some common problems in NPK fertilizer production lines?

NPK fertilizer production lines naturally require specialized production equipment. However, due to the characteristics of compound fertilizer, fertilizer equipment is susceptible to corrosion. Some frequently used equipment has experienced severe corrosion in less than a year. While normal wear and tear is inevitable, necessary equipment maintenance can extend the lifespan of fertilizer processing equipment.

When crushing raw materials, ensure that they are free of large lumps. Stones or even iron mixed into the compound fertilizer raw materials can cause serious damage to the high-speed mill rotor.

Mechanical equipment relies on motors and reducers for power. Regular lubrication ensures optimal operation. There are many types of lubricants available, and the appropriate grease should be selected based on climatic conditions and mechanical transmission principles.

Equipment varies in production efficiency, and its use should be tailored to that efficiency. For example, during the batching stage, forklifts should be allowed to unload materials slowly to avoid damage. When mixing, avoid overfilling the mixer with raw materials; add them only after the mixer is started.

In short, the smooth operation of an NPK fertilizer production line requires meticulous control of every step. Only by incorporating solutions to these common problems into daily production management can we ensure the maximum stable output of NPK compound fertilizer.

organic fertilizer equipment

Disc Granulator: 5 Winning Advantages in Fertilizer Production

by organic fertilizer production line

In NPK fertilizer production, disc granulators stand out as versatile champions. This efficient NPK fertilizer granulator machine has become the preferred choice for manufacturers, optimizing the complete NPK fertilizer manufacturing process. Discover its five secret weapons for superior granulation.

1. Exceptional Pellet Quality

Disc granulators produce pellets with sphericity exceeding 80%, featuring pebble-smooth surfaces. This near-perfect spherical structure not only looks appealing but also ensures pellet strength to withstand transportation and storage challenges. Whether for fine chemicals or agricultural applications, it meets the most stringent quality requirements.

2. Cooking-Simple Operation

As intuitive as adjusting induction cooker settings, operators only need to master three key parameters – rotation speed, tilt angle and moisture – to easily control the entire granulation process. This “foolproof” operation significantly lowers technical barriers, allowing new employees to get started after brief training, dramatically reducing labor costs.

3. The “Transformer” of Material Processing

From fine powders to sticky slurries, from dry minerals to moist organic fertilizers, disc granulators handle all materials with remarkable versatility. This amazing adaptability makes them ideal for multi-variety, small-batch production, helping manufacturers respond flexibly to market changes.

4. Energy-Saving Champion

Compared with other granulation equipment, disc granulators consume 30-40% less energy, thanks to their ingenious utilization of gravity and centrifugal force. With today’s high energy prices, this “power-saving mode” saves substantial operating costs while reducing carbon footprint.

5. Efficient and Stable Productivity

With capacity ranging from several to dozens of tons per hour, disc granulators can meet various needs from family farms to large fertilizer plants. Continuous operation capability ensures uninterrupted production, while consistent output quality gives customers complete peace of mind.

It’s the perfect combination of these five advantages that makes disc granulators stand out in fierce market competition, earning their reputation as star equipment in fertilizer production.

organic fertilizer equipment

How to Ensure Customer Acceptance of the Quality of Fertilizer Production Machine

by organic fertilizer production line

To ensure customer acceptance of the quality of fertilizer production machine, the following aspects can be considered:

1. Strict Quality Control System: Ensure that raw materials meet quality standards, such as organic matter content and moisture content. Conduct rigorous raw material testing to avoid using damp, lumpy, or expired raw materials. Strictly control every step of the organic fertilizer production line to ensure standardized operations. Regularly calibrate batching scales to ensure accurate weighing.

2. Technological Innovation and Optimization: Introduce intelligent technologies, such as Industrial Internet remote operation and maintenance and AI-powered quality inspection, to optimize production processes and enhance the intelligence of equipment.

3. Comprehensive After-Sales Service: Provide comprehensive after-sales service, including installation and commissioning of organic fertilizer equipment, operator training, and regular maintenance. Ensure that customers receive timely technical support during use. Establish a customer feedback mechanism to promptly collect customer feedback and optimize product technology and components.

4. Quality Certification and Standards: Ensure that equipment has passed strict quality certifications, such as ISO certification, to enhance customer trust. Ensure that products comply with relevant industry standards, such as organic fertilizer production standards. 5. Strengthen quality awareness and publicity: Strengthen the dissemination of relevant policies and regulations to enhance the awareness of fertilizer production and sales companies to comply with laws and regulations. Increase the dissemination of fertilizer product standards through seminars and the publication of promotional materials.

These measures will effectively ensure customer recognition of the quality of fertilizer production equipment and enhance market competitiveness.

organic fertilizer equipment

Flat Die Granulator: The Compact Powerhouse of Fertilizer Production

by organic fertilizer production line

In the realm of fertilizer production machine equipment, the flat die granulator excels as an efficient yet compact solution. This versatile organic fertilizer production machine delivers exceptional results with its simple, robust design. Discover the five winning features of this remarkable granulator.

Minimalist Design: Simple Yet Sophisticated

The flat die granulator is like the “Scandinavian furniture” of industrial equipment, with 30% fewer components than similar machines. Its compact design requires only 60% of the space needed by conventional equipment, and installation is as easy as building blocks. Operators can master it with just 1-2 days of training, and daily maintenance involves only basic cleaning and lubrication – perfect for small-to-medium fertilizer startups.

Versatile Appetite: Handles Diverse Materials

Whether it’s fibrous straw-based organic fertilizer or sticky compound fertilizer slurry, the flat die granulator handles it all with ease. Like an experienced chef, it can process organic materials with up to 40% fiber content and tame viscous compound mixtures. Remarkably, it tolerates small stones and wood chips in raw materials, significantly reducing preprocessing requirements.

Bodybuilder of Granules: Premium Quality

Granules produced by flat die granulators are the “Arnold Schwarzeneggers” of fertilizers, with strength reaching 15-40N – 2-3 times tougher than conventional granules. These dense, break-resistant particles have pebble-smooth surfaces and uniform shapes. Such quality ensures fertilizers remain intact during transportation and flow smoothly in mechanical spreaders.

Cost-Saving Expert: High Efficiency, Low Cost

In an era of rising energy prices, the flat die granulator acts like a smart housekeeper. Its energy consumption is just 40%-60% of wet granulation equipment by cleverly eliminating the drying process. Priced at only 70%-80% of comparable machines, it typically pays back the investment within one year – ideal for budget-conscious businesses.

Transformers: Ultimate Flexibility

Simply by changing dies, this machine transforms like Optimus Prime to produce granules from 2mm to 8mm diameter, meeting everything from flower-specific to field crop requirements. Adjustable roller pressure and rotation speed allow instant adaptation to different materials, truly achieving “one machine, multiple uses”.

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