Category: organic fertilizer equipment

Pig manure, cow manure, chicken manure, sheep manure and other livestock manure need to be processed by organic fertilizer equipment before they can be turned into high efficiency organic fertilizer. Many investors are optimistic about the organic fertilizer industry and make investment, and the organic fertilizer production enterprises are also increasing slowly. What equipment does a complete set of organic fertilizer production line need?
The whole process of organic fertilizer processing from chicken manure and pig manure by organic fertilizer equipment is as follows: collection of livestock manure – fermentation manure – forklift transport of materials into the bin – belt conveyor – crushing – screening – mixing – granulation – drying – cooling – coating – automatic packaging. These are the whole process of producing organic fertilizer.

All the equipment for producing organic fertilizer include:
1. Fermentation compost windrow turner: it can ferment and turn the materials in the fermentation process.
2. Crusher: crushing high humidity materials and other raw materials in the production of organic fertilizer.
3. Mixer: to mix a variety of raw materials.
4. Granulator: Granulation of mixed materials; easy to separate and package.
5. Dryer: drying granular materials with certain humidity.
6. Cooler: the fertilizer production machine can quickly cool the dried materials and increase the production efficiency.
7. Screening machine: screen and grade the finished fertilizer.
8. Coating machine: the particles are coated outside to prevent the caking of fertilizer.
9. Automatic weighing and packaging machine: quantitative bagging and packaging of finished products.

Huaqiang organic fertilizer equipment manufacturer will plan a fermentation workshop according to the output provided by the customer. This fermentation workshop generally has 4-5 fermentation tanks, which is the annual output provided by the customer. We calculate the daily output, then multiply it by one day of the large fermentation cycle, and then multiply it by a total fermentation site of 1.5, so as to ensure the fermentation capacity of our fertilizer, To avoid the site pollution caused by more feces collected every day.

Specific fermentation process of organic fertilizer production line
The raw material of the organic fertilizer production line can control the water content below 85%, and then add the straw powder. The ratio of raw material and straw powder is 7:3, so that the carbon ratio of raw materials and auxiliary materials can be controlled at 23% – 28%, and the water content can be controlled at 52% – 68%. Then add organic fertilizer fermentation agent.
After mixing and stirring the raw materials, excipients and bacterial agents, they can be piled up for fermentation. The requirement for stacking is to pile up the mixture on the fermentation field into trapezoidal stacks with bottom width of 1.8-3m, top width of 0.8-1m and height of 1-1.5m, and the interval between the stacks is 0.5m. After stacking, the temperature will rise within 24-48 hours. When using the organic fertilizer fermentation dumper, it must be uniform and thorough, and turn the low layer special materials into the middle and upper part of the pile as far as possible, so as to fully decay. After the first time, we have to turn the pile every week. However, when the temperature exceeds 70 ℃, the pile must be turned over immediately, otherwise, the beneficial microorganisms and fermentation bacteria will be burned to death, which is not conducive to fermentation.

The production of organic fertilizer refers to the fertilizer produced by fermenting organic raw materials in a certain proportion without causing particles. There is a certain difference from traditional pile fermentation. The standard is 40% organic matter, 5% or more total nutrients, and 30% moisture. The equipment is also relatively simple, mainly a trilogy of fermentation, namely: premixing, turning over, refinement, and packaging. The purpose of cow dung fermentation is to decompose macromolecular materials of organic materials into small molecular materials that can be absorbed and utilized by crops. The quality of fermentation is also related to the quality and effect of organic fertilizer.

Fermentation process of cow dung fertilizer production line
1. In the fermentation tank for 2 days, the temperature will rise to 60°C to 80°C, which will sterilize and eliminate pests.
2. On the fourth day in the fermentation tank, eliminate the odor; then on the seventh day, the materials in the tank will become loose, dry and full of white mycelium.
3. When fermented in the tank until the ninth day, it will emit a fragrance, which is basically similar to the fragrance of koji.
4. The material will be matured and fully fermented until the tenth day of fermentation in the tank.
5. It means that the fermentation stage is over, and the materials can be removed to the next process with a forklift.
Cow dung powdered organic fertilizer equipment is easy to configure, and the investment cost is low. The small powder fertilizer production line from raw material fermentation to finished product packaging and storage, the fertilizer production machine is about 60,000 to 70,000 yuan.

Large-scale breeding plants, including poultry industry, chicken farms, pig farms, and cattle farms, face a large amount of chicken manure, pig manure, and cow manure. How to deal with them can avoid pollution to the environment and convert a large amount of resources It can be used as energy to realize the purpose of turning waste into treasure and recycling resources ecologically. At this time, the organic fertilizer production line played a role. How much is the price for the complete organic fertilizer production line? According to the output, one ton of organic fertilizer is produced per hour as a small organic fertilizer production line, and the price is generally tens of thousands to hundreds of thousands. For specific quotations, you can directly contact the manufacturer to obtain.

The equipment included in a set of organic fertilizer production line may include: organic fertilizer turning machine, organic fertilizer grinder, organic fertilizer mixer, organic fertilizer screening machine, organic fertilizer granulator, dryer, cooling machine, packaging machine, Conveyor, screening equipment, dust removal equipment, silos, etc.
For breeding farms, the cost of processing manure into organic fertilizer mainly has two aspects: one is the cost of civil construction of the site. The investment amount varies from place to place, usually 100,000 to 500,000. This mainly depends on whether there is a ready-made site in the farm. The site only needs to build an organic fertilizer production workshop and warehouse of 100,000, with a scale of 10,000 tons of organic fertilizer production line, covering an area of ​​about 600-1000 square meters. The second is the cost of purchasing organic fertilizer production equipment. Depending on the scale of production, the investment amount is generally between 100,000 and 1 million.

 The process technology of the pig manure organic fertilizer production line: pig manure is first fermented-grinder-mixer-granulator-dryer _-cooler-sieving machine-automatic packaging scale, with a belt conveyor link in the middle.
Step I: Fermentation
Pre-fermentation part: It is necessary to build a fermentation tank with a width of 3 meters and a length of 50 meters (which can ferment more than 200 tons of raw materials), or one machine with multiple tanks, and then pile the raw materials (feces, biogas residue, straw) in the fermentation tank, 1 One kilogram of decomposing agent can ferment 1 ton of raw materials, and mix them according to the comparison of raw materials. The fermentation cycle is 7-10 days at a temperature of about 0C°, and the fermentation period is about 2-3 days, and it can be completely decomposed.

Step II: Granulation 　　
The fermented material (moisture content is 35%) is mixed by a mixer, passes through the pig manure organic fertilizer granulator, and then passes through the pig manure organic fertilizer dryer to dry, cool down by the cooler, and screened by the drum screening machine. The unqualified The product is returned to the mixer, and the qualified product is applied with a brightener or anti-caking agent through the coating machine, and the finished product is sent to the silo, which is automatically weighed and sealed.
Many customers who are not familiar with organic fertilizer production ask the same question. The organic fertilizer production line has different equipment configurations according to the different raw materials. You can also make a suitable plan according to the investment budget. The price of the organic fertilizer production line with different yields is also different. different. It is recommended that customers consider how much they want to invest in the production of organic fertilizer before making an inquiry, and then inform the manufacturer of the raw materials to be processed, so that they can provide you with an approximate price range, and then choose the appropriate production line configuration according to the estimated investment .

The equipment required for the annual output of 30000 tons of organic fertilizer production line generally include: 1. Forklift — – 2. Compost turning machine — – 3. Quantitative feeding vibrating bin — – 4. Crusher — – 5. Common screening machine — – 6. Belt conveyor — – 7. Electronic dynamic batching bin (optional) —- – 8. Mixing mixer — – 9. Granulator — – 10. Roller dryer — – 11. Roller cooler — – 12. Shotcrete coating machine (optional) —- – 13. Automatic mixing machine Quantitative packaging machine

Organic fertilizer production line is mainly to ferment and decompose organic wastes (animal manure, garbage sludge, straw, straw, corn straw, cassava residue) and other organic wastes. After crushing and screening, the organic wastes with moisture content of about 30% – 35% are measured in the batching and mixing system with binders (bentonite, humic acid) and other ingredients (adding functional bacteria can produce bio organic fertilizer, adding nitrogen, phosphorus and potassium (the total nutrient content is less than 15%) can produce organic and inorganic fertilizer) ingredients and mixing. After fully mixing, the materials are evenly and continuously fed into the crusher by belt conveyor. After passing through the crusher and screening machine, the finished products are transported to the finished product bin by belt, and then measured and packaged by computer quantitative packaging system.
Huaqiang organic fertilizer equipment manufacturers remind customers to pay attention not to take advantage when purchasing equipment. Under the premise of the same equipment and the same quality, if there is too much difference in price, it is greasy. The important thing is the quality of after-sales and equipment, and the material used.

The processing of chicken manure organic fertilizer requires three steps to use chicken manure organic fertilizer production line equipment to process commercial organic fertilizer: pre-fermentation, deep-processing flour milling, and deep-processing granulation.
The chicken manure organic fertilizer production line is a series of production equipment that uses chicken manure as raw material, fermented and processed by high-tech equipment to make organic fertilizer. The supporting facilities require fermentation turning and throwing machine, organic fertilizer crusher, drum screening machine, horizontal mixer, fertilizer granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

The fermentation part of the chicken manure organic fertilizer production line first fermentes and decomposes organic raw materials such as poultry manure. The entire fermentation process can kill harmful bacteria populations and pest eggs in the poultry manure. Killing harmful bacteria is an important step in the whole process of organic fertilizer production.
Granulation of chicken manure organic fertilizer: granulate the processed organic fertilizer. According to different raw materials, choose granulator, disc granulator, extrusion granulator, new organic fertilizer granulator, etc.

Under normal circumstances, the fertilizer machine manufacturer has carried out debugging before the equipment leaves the factory. Here, we would like to remind you that before the equipment is transported to the production site and the whole fertilizer manufacturing process begins to produce, the equipment should be idled for commissioning again.

What is an organic fertilizer grinder? It is used in many industries, and the treated organic fertilizer can be processed into pellets again. Do you know how to use this device? Before using the organic fertilizer crusher, pay attention to these aspects:

1. The bolts on the pulverizer must be tightened first to avoid big mistakes caused by small mistakes.

2. Does the organic fertilizer mill vibrate? If there is vibration, first check whether the mounting base is not on the horizontal plane. If this is fixed, judge from inside the device.

3. Observe the temperature of organic fertilizer equipment body and bearing box. If it’s in the normal range, you can’t pay attention to it. If it continues to rise, you should stop immediately.

4. Listen to whether there is abnormal sound in the operation of organic fertilizer production process, such as hammer impact lining plate, small parts falling off, etc. Be sure to check in time.

The raw materials of livestock manure organic fertilizer production line need to be collected reasonably first, and then transported to the fermentation trough in the plant area. After low temperature, medium temperature and high temperature fermentation, the eggs are sterilized. During this period, the raw materials such as urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, bicalcium, superphosphate) and potassium chloride (potassium sulfate) need to be added according to the market demand, And it needs to be equipped according to a certain proportion. In the fermentation process, we need to use the trough tipper equipment produced by Huaqiang heavy industry to provide oxygen for tipping, so that the materials on the bottom plate can be completely decomposed; After thorough decomposition, it can be used as the raw material of organic fertilizer.

The process of the entire organic fertilizer production line is mainly divided into biological treatment of organic waste such as livestock and poultry manure, secondary fermentation of organic waste such as livestock and poultry manure, organic material crushing, granulation, drying, cooling, screening, measurement, and packaging Waiting section and other auxiliary sections. The organic material crushing, granulating, drying, cooling, and screening section adopts closed production, which is basically dust-free; the packaging section adopts a fully automatic packaging machine, and the finished product is directly conveyed to the finished product warehouse by belt.
1. The recovered livestock and poultry manure directly enters the fermentation area. After one fermentation and two aging stacks, the odor of livestock and poultry manure is eliminated. At this stage, fermentation strains can be added to decompose the crude fiber, so that the particle size requirements after crushing meet the particle size requirements of the fertilizer granulator.
2. Pulverize the fermented materials that have completed the second aging and stacking process and enter the mixing fertilizer production machine. Before mixing, according to the recipe, add N, P, K and some other trace elements to the mixing mixer to start mixing.
3. Transfer the mixed materials to the granulator, granules pass through the dryer and enter the cooling fertilizer production machine, the materials will be sieved after reaching normal temperature, and the particles that meet the requirements will enter the coating machine to wrap the coating film and start packaging, which does not meet the requirements The granules are crushed by the crusher and then returned to the granulator to continue granulation.
4. Automatic packaging of finished products.

The equipment of the organic fertilizer production line is advanced. The advanced organic fertilizer production line has the advantages of saving labor, energy, small floor area, low fertilizer cost and no environmental pollution.
The fermentation principle of the organic fertilizer production line is premixing, turning over and refining. However, the advanced organic fertilizer fermentation uses the fermentation tank, which eliminates the premixing process, because the fermentation tank itself is a mixing device, and one of the core equipment depends on which fermentation equipment you choose.

The prilling principle of the organic fertilizer production line is mainly to produce the fermented powdery organic fertilizer into granules. This process requires a lot of equipment, such as mixer, pulverizer, granulator, dryer, cooler, screening machine, coating machine, packaging machine, etc.
In the process of organic fertilizer production line, granulation is an important link, which plays a connecting role. The process generally consists of three parts: pretreatment (magnetic separation, liquid addition, quenching and tempering), granulation and post-treatment (cooling, crushing and grading). The material is transformed from powder to particle after passing through the granulation section. In this process, not only the production efficiency but also the product quality should be considered, and the physical indexes such as particle hardness, powder content, water solubility and material temperature after cooling should be ensured.