organic fertilizer production line

For small farms, there is no need to invest in a large-volume organic fertilizer production line. It is enough to choose a small one for current use, and organic fertilizer manufacturing equipment can be added later.

The small-scale organic fertilizer production line reduces the large-volume production line a bit, and the overall process is still the same. This is more suitable for investors with less initial capital and small sites. Using organic fertilizer production lines to produce organic fertilizers that meet national standards, the government will also give certain subsidies, and small organic fertilizer processing equipment can be built without much money, and some farmers directly invest in organic fertilizer production lines. In the open space of their own breeding farm, it is also convenient for farmers to ferment and decompose poultry manure.

With the continuous improvement of people’s awareness of food quality, the use of organic fertilizers has continued to increase, which has brought unprecedented opportunities to organic fertilizer manufacturers. The organic equipments required for biofertilizer production line converts poultry and livestock manure into organic fertilizer, which effectively realizes the recycling of waste, reduces environmental pollution, and greatly saves resources.

The powdery organic fertilizer production line is designed by Zhengzhou Tianci Heavy Industry for the start-up farmers. We are concerned about the high price of organic fertilizer processing equipment, but there is no place to dispose of the manure from our farms, considering the relationship between the farmers’ initial establishment of the factory and the economic funds. , And pollute the environment, there are problems such as bad smell in the radius, so our company has designed a small powdered organic fertilizer production line, which has low investment and quick return, without worrying about the sales problem (for personal use or local sales). The organic fertilizer production line is tens of thousands of yuan, and the low-cost investment not only solves the environmental pollution problem but also increases the income, and can also apply for local government project subsidies.

The powdery organic fertilizer production line equipment includes: organic fertilizer turning and throwing machine, semi-wet material crusher, horizontal mixer (optional accessories must be added), drum granulation machine, drum screening machine, belt conveyor (the length of the belt depends on the site), automatic packaging machine. Fermentation tank and production line area occupy about 200 square meters (can be designed to reduce the area according to the customer’s actual situation).

The application of rotary drum granulator in the production of NPK (nitrogen phosphorus potassium compound) fertilizers plays a crucial role, especially in the preparation of high-quality and high value-added compound fertilizer granules. Here are several core roles it plays in the NPK fertilizer production line:

Preparation of high-quality particles

The rotary drum granulator can effectively convert powdered or fine-grained base fertilizers into circular or elliptical particles through its unique rotational motion. This process not only improves the physical properties of fertilizers, such as particle uniformity and smoothness, but also enhances the compressive strength of particles, making them less prone to damage during storage, transportation, and application, thereby ensuring the effectiveness of fertilizers.

Improve fertilizer utilization efficiency

By precisely controlling the temperature, humidity, and speed inside the drum, the solidification and hardening of fertilizer particles can be promoted, forming a sturdy and stable structure. This type of granular fertilizer has a more controllable process of releasing nutrients in the soil, which can better meet the needs of various stages of crop growth and improve the absorption and utilization rate of fertilizers.

Expand product line

The rotary drum granulator can process various basic fertilizers and produce NPK fertilizers of different specifications and formulas through different parameter settings, meeting the diverse agricultural needs in the market. This flexibility enables manufacturers to quickly adapt to market changes and develop more customized products.

Simplify fertilization operations

The fertilizer particles produced by the rotary drum granulation mechanism have good fluidity and uniformity, which is conducive to precise fertilization. Whether it is manual sowing or mechanical spraying, it can achieve high uniformity, reduce the risk of excessive or insufficient fertilization, and have positive significance for improving agricultural production efficiency and protecting the ecological environment.

Improve warehousing and logistics

Circular granular fertilizers are easy to package, take up less space, and reduce dust flying during transportation, thereby lowering the risk of environmental pollution. Moreover, granular fertilizers are not easy to absorb moisture and solidify, which extends the shelf life and provides convenience for sales and consumers.

Realize continuous production

The rotary drum granulator collaborates with other equipment on the production line to form a continuous and automated production chain, greatly improving production efficiency and batch production capacity. This not only reduces the production cost per unit product, but also ensures product consistency and stability.

In short, the rotary drum granulator is not only a key technical equipment in NPK fertilizer production, but also a key bridge connecting raw materials and finished products. Its excellent performance not only improves the quality of fertilizer products, but also promotes the technological progress and development trend of the entire industry. Through continuous innovation and improvement, rotary drum granulation technology will continue to inject strong impetus into the development of modern agriculture.

In recent years, the national policy is to vigorously develop the livestock breeding industry. Livestock breeding plays an important role in the breeding industry. The national policy is to let more regions get rich through the livestock breeding industry through breeding, so the livestock breeding industry needs investment in the early stage. How much does it cost and what fertilizer manufacturing equipment need to buy? Does it require professional and technical personnel to develop the breeding industry? The application of chicken manure turning machines, self-propelled turning and throwing machines, and how can the animal husbandry industry do better and go further, What issues need attention?

There are many types of environmental protection equipment for breeding. Different breeding requires different environmental protection equipment for breeding. Chicken breeding has special environmental protection equipment for breeding, solid-liquid separator, organic fertilizer turning machine, grinder, organic fertilizer granulator, etc. Therefore, different aquaculture products require different environments and equipment, depending on your own situation.

The working principle of chicken manure compost turning machine:
Chicken manure dumping machine is a kind of bio-organic fertilizer that uses the principle of oxygen-consuming fermentation to produce green, environmentally friendly and soil-improving bio-organic fertilizer from poultry manure, agricultural waste, sugar factory filter sludge, sludge, and domestic garbage. It can achieve one-day temperature rise, 3-5 days deodorization, sterilization (can kill eggs, bacteria, etc. in the feces), and seven days to become fertilizer. It is faster and more efficient than other mechanical fermentation methods. Some auxiliary facilities can also be added according to customer requirements, such as automatic sprinkling devices.

Chicken manure compost turning machine performance introduction:
Chicken manure turning machine This equipment is a kind of large turning machine, with full hydraulic operating system, lever steering wheel operation, crawler type walking, turning width up to 3 meters and height up to 1.5 meters. The 3000 model stacker is a large stacker in the stacker and dumper industry. It can also be seen from the shape alone that it has obvious advantages, strong turning ability, large output, suitable for use in large-scale organic fertilizer plants. The FD-3000 crawler hydraulic stacker is sturdy and durable, with strong power. More importantly, it has a large output and strong dumping ability. It is known as the fighter in the stacker. In terms of walking, it relies on crawlers to walk, and the turning and throwing drum is adjusted by hydraulic lifting, which has a high degree of automation and simple operation. Large piles of organic materials are stacked in strips. With this equipment, not only can all of them be easily dumped, but also the large pieces of materials can be broken.

In addition to animal manure,wheat straw and corn straw mixed farmyard manure can also be added to the raw materials of organic fertilizer processing by using organic fertilizer machine.After harmless treatment by using organic fertilizer machine,microbial organic fertilizer fermentation agents is added to compost and fermentation,and the organic fertilizer granulator which it is to be produced by using organic fertilizer granulation machine is used in agricultural industries.
Fertilizer mixer is one of the common machine in fertilizer equipment. Vertical disc fertilizer mixer machine, which consists of mixing plate, discharge port, mixing arm, rack, gearbox and transmission mechanism. The characteristic of the machine is that the output shaft end of the reducer drives the stirring main shaft to operate, and the stirring shaft has fixed stirring teeth, and the stirring shaft drives the stirring teeth to mixing the material sufficiently. The mixer has long service life, enegy saving, small volume, fast stirring speed and continuous working. The machine is mainly used for the mixing of raw materials.

  The organic fertilizer machine not only deals with the problem of environmental pollution caused by manure,but also is the basic requirement of ecological agriculture.The agricultural organic fertilizer waste is harmless treated by bio organic fertilizer machine,and the design of the new organic fertilizer production line is more conducive to the harmless treatment.The organic fertilizer compost is decomposed and fermented.

The NPK (nitrogen phosphorus potassium compound) fertilizer production line covers multiple types of equipment, including raw material processing equipment, reaction vessels, granulators, drying equipment, packaging machines, etc. The maintenance focus of each type of equipment varies, but the overall maintenance strategy of NPK fertilizer production line aims to ensure efficient and stable operation of the equipment, extend its service life, and ensure product quality. Here are some basic guidelines for maintaining the main equipment of the NPK fertilizer production line:

1. Raw material processing equipment (such as fertilizer crushers, mixers)

Daily cleaning: Thoroughly clean residual materials before and after each use to avoid cross contamination and blockage.

Check the seals: Ensure no leaks and regularly replace worn seals.

Bearing lubrication: Regularly add lubricating oil to reduce friction and wear.

2. Reactor

Internal cleaning: Use a mild cleaning agent to clean the inside of the reactor and remove any attached chemical residues.

Check the heating/cooling system: Ensure that the temperature control system is functioning properly to prevent damage from overheating or overcooling.

Anti corrosion measures: Check the material of the reaction vessel for signs of corrosion and take necessary anti-corrosion treatment.

3. Roll squeezing granulator/drum granulator

Roller and cutter maintenance: Check for wear and tear, polish or replace if necessary, maintain sharpness and flatness.

Maintenance of transmission mechanism: Maintain appropriate tension of chains, gears, and belts, and apply lubricating grease regularly.

Electrical inspection: Ensure good insulation and reliable contact of the wires to avoid short circuits.

4. Drying equipment (such as fluidized bed dryer)

Filter cleaning: Regularly clean the filter at the air inlet to maintain smooth airflow.

Check the heating element: Ensure that the heater and ventilation system are functioning properly to prevent overheating.

Monitoring drying efficiency: Regularly test the drying effect and adjust parameters to optimize energy use.

5. Packaging machine

Clean the sensor: Keep the photoelectric sensor clean to avoid misreading.

Sealing device maintenance: Check the sealing quality and regularly replace the sealing tape.

Mechanical arm maintenance: lubricate the joint parts to maintain smooth movement.

Common precautions

Regular maintenance: Develop a detailed maintenance schedule and conduct comprehensive inspections and maintenance regularly.

Employee training: Regularly provide safety and equipment knowledge training to operators to strengthen operational norms.

Spare parts reserve: Maintain inventory of critical components to reduce downtime caused by pending repairs.

Record and report: Detailed documentation of each maintenance action and identified issues for easy tracking and improvement.

By implementing these maintenance measures, not only can unexpected downtime of the production line be reduced, but equipment efficiency can also be maximized, ensuring the safety, environmental protection, and economic benefits of the NPK fertilizer production line. It is important to follow the manufacturer’s maintenance manual and develop a personalized maintenance plan that is suitable for the characteristics of one’s own production line based on practical experience.

Benefits of organic fertilizer processed by sheep manure organic fertilizer production line to land and crop production?

1. Wide adaptability

Sheep manure organic fertilizer is suitable for sandy soil and cohesive soil. It can be applied to various crops and can increase production, quality and efficiency.

2. Protect the rhizomes of crops and provide them with comprehensive nutrition

Sheep manure organic fertilizer contains a lot of nutrients, trace elements, sugars and fats needed by plants. The CO2 released from the decomposition of sheep manure organic fertilizer can be used as a material for plant photosynthesis. Sheep manure organic fertilizer also contains 6-8% nitrogen, phosphorus, and potassium, and 50-55% organic matter, which can provide comprehensive nutrition for crops.

 3. Improve soil quality and promote the reproduction of soil microorganisms

The microorganisms in sheep manure organic fertilizer multiply very quickly in the soil, leaving many thin tubes in the soil, which not only increases the permeability of the soil, but also makes the soil fluffy and soft, and nutrients and water are not easily lost, thereby increasing the soil’s water and fertilizer storage. Ability to avoid and eliminate soil compaction. The beneficial microorganisms in sheep manure organic fertilizer can also inhibit the reproduction of harmful bacteria, so that pesticides can be used less.

4. Enhance crop resistance to disease, drought, and waterlogging tolerance

Because sheep manure organic fertilizer contains vitamins and natural antibiotics. It can enhance crop resistance and reduce or prevent disease.

 5. Increase crop yield

The beneficial microorganisms in sheep manure organic fertilizer use the organic matter in the soil to produce secondary metabolites, which contain a lot of growth-promoting substances.

The sheep manure is pulled to the organic fertilizer production plant, and the organic fertilizer manufacturing equipment is used to make it fermented to achieve harmless treatment. After being decomposed, it is crushed, sieved, granulated and packaged into organic fertilizer. After that, organic fertilizers are classified, processed, packaged into different specifications for different types of fertilizers, such as field crops, orchard vegetable bases, landscaping, and home gardening, and then sold.

The production and processing of organic fertilizer are generally divided into powder processing and granular granulation. The general raw materials of organic fertilizer are animal manure, crop straw, sludge and biogas residue, etc. The manure of livestock and poultry is fermented, the middle part is tossed by the compost dumper, crushed by the high humidity material grinder, and then screened by the screening machine. The screened product is powdered organic fertilizer. The unqualified products are crushed again, and the qualified powdered organic fertilizer can be packaged directly. Powdered organic fertilizer is welcomed by the growers because of its low price and long-term fertilizer effect. And the granular organic fertilizer must be processed again by equipment such as fertilizer granulator machine. Generally, the materials are fermented and crushed before passing through screening machine, dryer and cooler, and then coated for granulation. The product value is higher and the profit space is large.
Organic fertilizer production and processing

1. Ground composting (use crawler turning machine), or feed material in fermentation tank (use trough compost turning machine).

2. Sprinkle the fungicide evenly, turn over the fermentation to increase the temperature, stink, rot, and kill the mixed fungus seeds.

3. Fermentation for 15-20 days, how many times the piles are turned according to different temperatures in different places.

4. Completely fermented and rotted out of the pond (ground type directly piled up with a forklift).

5. Use a sieving machine to screen the thickness. (The selected powdered fertilizer can be sold directly).

6. Crush the screened large pieces with a grinder and return to the screening machine.

7. Mix the required trace elements with a premixer.

8. Granulate with an organic fertilizer granulator. We also provide flat die pellet mill, disc fertilizer granulator and many other granulation equipment.

9. Feed into dryer and cooler.

10. Automatic packaging machine packaging and sale.

In fact, the organic content of granular organic fertilizer is not as much as that of powder. In the drying process of granular organic fertilizer, due to the control of high temperature, it may kill the organic matter required by the soil. Although the nutritional composition of granular organic fertilizer is more comprehensive, when the soil has a large demand for organic matter and needs to improve the soil structure, you can choose an inexpensive powdered organic fertilizer.

The NPK (nitrogen phosphorus potassium compound) fertilizer production line uses a roller extrusion granulator to produce fertilizers, which is a complex and precise industrial process involving multiple steps such as raw material preparation, mixing, extrusion, molding, and post-processing. Below is a detailed introduction to this process:

1. Raw material preparation

Firstly, collect all necessary raw materials, including nitrogen fertilizers (urea, ammonia, etc.), phosphorus fertilizers (monoammonium phosphate, diammonium phosphate, etc.), potassium fertilizers (potassium sulfate, potassium chloride, etc.), as well as any other trace elements or fillers that may be added. These raw materials must be accurately measured in proportion.

2. Mixing and preprocessing

Feed the weighed raw materials into the mixer for thorough mixing, ensuring that all components are evenly distributed. During the mixing process, it may be necessary to add appropriate moisture or other liquid additives for subsequent extrusion molding.

3. Extrusion granulation

The mixed raw materials are transported to the feeding inlet of the roller extrusion granulator. A roller granulator consists of two or more roller shafts that rotate relative to each other, with a certain gap in between. When the raw material passes through this gap, it is compressed under strong pressure and extruded into long strips or sheet-like objects through the mold holes, and then immediately cut into particles of the desired length by the cutter.

4. Cooling and solidification

The fertilizer particles just extruded from the roller are in a high temperature state and need to be cooled to prevent deformation or melting. Send the particles through a conveyor belt into a cooling tower or air cooling device to gradually cool them down to around room temperature and accelerate the solidification process.

5. Hierarchical screening

The cooled particles enter the screening machine and are classified according to particle size. Particles that do not meet the size standards will be re crushed and returned to the previous process for granulation until they meet the set standards.

6. Encapsulation treatment (optional)

In order to improve the appearance quality and moisture and corrosion resistance of fertilizers, some production lines will also add a coating step after granulation. Coating a thin protective layer on the surface of the particles can not only beautify the appearance but also extend the shelf life.

7. Packaging and Storage

Finally, qualified fertilizer particles are weighed, bagged, and sealed to complete the finished product packaging. The packaged fertilizer bags are sent to the warehouse for storage, waiting for distribution and sale.

In the entire production process, the roller extrusion granulator is the core link, and its performance directly affects the quality, strength, and uniformity of the particles. A well-designed production line should balance efficiency and quality, ensuring that each batch of fertilizer meets high industry standards. Through continuous technological innovation and optimization, the NPK fertilizer production line continuously improves production capacity and product competitiveness, serving the needs of global agricultural development.

 The use of organic fertilizer when growing vegetables and fruits can make vegetables and fruits grow better, so organic fertilizer manufacturing equipment is required. However, the use of organic fertilizer equipment is more troublesome, and certain technical requirements are required to operate the organic fertilizer equipment correctly. .So, what are the basic operating requirements for organic fertilizer equipment?

Process characteristics of organic fertilizer made from animal manure

1. In terms of time, it is basically not affected by the season, and the scale of equipment investment is small, and the plant area occupied by the equipment is small. In the actual use process, the operation is simple and the management and maintenance costs are very low.

2. Poultry manure will be fermented after being professionally processed by the equipment, the related bacteria will be eliminated, and the odor will be removed to produce organic fertilizer.

3. It can make full use of poultry manure and realize the increase of the by-product benefit of poultry and livestock breeding industry.

4. Poultry manure can be processed relatively quickly, reducing the time of accumulation in the open air, and reducing pollution to the greatest extent. Second, the technical key to the production of organic fertilizer equipment from livestock manure.

In the livestock and poultry manure making organic fertilizer equipments required for biofertilizer production, the core critical equipment is the stacker. The materials and the composition of the main parts have a very important impact on the processing of poultry manure. Generally speaking, the relevant parts must have Good characteristics such as corrosion resistance and acid resistance, because most livestock manures are corrosive, therefore, improving the corrosion resistance of the equipment is the key to prolonging the service life of the equipment.

1. The quality of the organic fertilizer is importantly affected by the material ratio parameters, which requires technical management personnel. When setting the relevant material ratio parameters, the actual air temperature, humidity, etc.

2. Scientifically control the water content and reasonably control the temperature of the material.

3. Stable electrical and electrical control operation system.

Chicken manure organic fertilizer equipment requires two steps to process commercial organic fertilizer: the pre-fermentation and treatment part and the deep processing granulation part. The bio-organic fertilizer equipment requires a fermentation turning machine, an organic fertilizer grinder, a drum screening machine, and a horizontal mixer. , organic fertilizer granulator(drum granulation), rotary dryer, cooler, coating machine, packaging machine, conveyor and other equipment.

 The farms produce a large amount of manure every day. These manures are inexpensive, and a large amount of manure can be made into organic fertilizer products through organic fertilizer production equipment. Fermentation of organic fertilizer by organic fertilizer production equipment can greatly improve the economic benefits of aquaculture, at the same time, it can effectively reduce pollution and purify the environment. Organic fertilizer is a kind of high quality fertilizer, which can greatly improve crop yield and quality. Soil organic matter is the basis of soil fertility, which directly affects soil fertility, water retention, buffering and aeration. Organic matter can be decomposed by microorganisms to form humic acid, which can make loose soil form soil aggregates, make soil bulk density smaller, porosity increase, easy to absorb water infiltrated into soil and nutrient ions released, and make effective nutrient elements not easy to be fixed. Organic fertilizer plays an important role in agricultural crops. Organic fertilizer production equipment has good benefits in processing organic fertilizer.

Compost turning machine

Composting fermentation is the first step in the process of organic fertilizer by organic fertilizer production equipment. Composting fermentation removes harmful substances from fermentation products such as feces and produces humus beneficial to soil. In organic fertilizer production and fermentation, the control of water, temperature, air and other conditions has an important impact on the quality of organic fertilizer. We use organic fertilizer production equipment to treat composting materials, provide suitable environment for organic fertilizer production, and ensure the quality of composting.

The compost turning machine realizes the high-yield treatment of organic fertilizer fermentation. The compost  turning machine is used in the fermentation tank environment. It provides sufficient oxygen for the material through mechanical turning, while stirring the material to make the material mix evenly.