Granulation process of organic fertilizer production equipment for chicken manure processing

The production process flow of organic fertilizer production equipment for chicken manure processing is a flowing production operation mainly composed of harmless fermentation treatment part and organic fertilizer granulator, each of which is very important.

The investment in organic fertilizer production equipment for chicken manure processing needs to be understood. The processing technology of organic fertilizer production equipment for chicken manure processing requires two steps for processing commodity organic fertilizer: the pre fermentation and treatment part and the deep processing and granulation part. The supporting equipment for biological organic fertilizer requires equipment such as fermentation turner, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator (new type of organic fertilizer specific granulator), rotary dryer, cooling machine, screening machine, coating machine, packaging machine, conveyor, etc.

The production line of small-scale chicken manure organic fertilizer equipment mainly consists of fermentation and granulation, and it is precisely because these two parts affect the overall price of the organic fertilizer production equipment sales industry. For example, in small and micro chicken farms where the daily production of chicken manure is not large, as a responsible organic fertilizer production equipment sales enterprise, it is recommended that users only purchase the fermentation and composting machine separately. In this way, farmers only need to invest a small amount of funds to meet the needs of harmless treatment of chicken manure.

The configuration of organic fertilizer production equipment for chicken manure processing varies, the price of organic fertilizer equipment varies, and the amount of labor used varies. The stable and high yield of organic fertilizer equipment also varies. Generally, higher configurations need to be added, including automatic batching devices, automatic packaging devices, automatic quantitative feeding devices, cyclone dust removal with water and dust removal.

Factors affecting the granulation efficiency of organic fertilizer equipment

NPK fertilizer production line mainly crushes the previously fermented organic fertilizer raw materials, then sieved, and then measures the raw materials and other compatible components of the adhesive. After further drying to produce powder organic fertilizers), the materials that are fully mixed are evenly delivered to the granulator to make granules through the belt conveyor.
The quality of the products produced by organic fertilizer equipment is not only related to the quality of the machine itself, but also affected by external factors. Today I will take you to understand the relevant content.

First of all, the control of water in the production process of organic fertilizer equipment is a key factor! Too dry make organic fertilizer difficult to play a role in actual production, prolong the action time, too wet is not conducive to storage and use. At the same time, moisture index and drying degree affect the survival of bacteria, and the molding drying system in the equipment is a better controller of these factors.

The second is the raw material formula, a good formula can ensure the number of effective bacteria, to provide more nutrients for crop growth. Therefore, the molding and drying system in the production line is to prevent these raw material formulations from being destroyed or changed due to production and processing, so as to ensure the quality of the product. Impact. The number of effective live bacteria in the organic fertilizer production line equipment, without enough effective bacteria, there is no biofertilizer. The molding and drying system of the organic fertilizer production line is the guarantee of the number of live bacteria.

Characteristics and advantages of processing fertilizers on straw organic fertilizer production lines

Currently, how to recycle and reuse crop straw around the world is the most concerning issue for agricultural technology workers and farmers. Especially as an agricultural powerhouse, China produces over 700 million tons of grain annually, as well as over 700 million tons of straw. The full development and utilization of its abundant straw resources, seeking benefits and avoiding harm, turning waste into treasure, and benefiting humanity are major research topics for scientific and technological workers. The current use of crop straw, whether as fertilizer or feed, is very low, causing serious waste.

The development of bioengineering technology utilizes organic fertilizer production line equipment to bioferment straw and livestock manure, producing bio organic fertilizer that can increase crop yield while reducing pollution, promoting ecological protection, and producing green and pollution-free products.

The process of the agricultural straw organic fertilizer production line is to crush the straw, mix and stir the animal manure with the biological compound mold in a certain proportion, and ferment for a certain period of time to form the biological organic fertilizer. Then, the biological organic fertilizer is processed into particles for convenient use by farmers, and applied to the field for absorption and utilization by crops.

What are the characteristics and advantages of processing fertilizers on agricultural straw organic fertilizer production lines?

1. Loose soil, improve soil fertility, maintain stable soil aggregate structure, retain water and fertilizer, increase soil temperature by 1-3 ℃, and maintain soil nutrient balance.

2. Enhance crop stress resistance, reduce pests and diseases, and solve the problem of crop replanting.

3. Contact with soil chemical residues to solve agricultural product pollution.

4. Improve crop quality, greatly reduce nitrate content in agricultural products, increase sugar content by 1-3 degrees, and produce green food.

5. Increase production by more than 20%, reduce costs, and achieve a high input-output ratio.

The process and advantages of organic fertilizer production equipment for animal husbandry manure

With the rapid development of animal husbandry, a large amount of feces and sewage have been generated. The harmful elements in these feces exceed the standard and are difficult to treat with traditional methods of returning farmland. In response to this situation, our company has developed an organic fertilizer production equipment with efficient solid-liquid decomposition, sterilization, and deodorization technology as the core, integrating a complete set of equipment and processes for fertilizer production, including efficient fecal decomposition and fermentation, raw material mixing, particle processing, drying, packaging, etc.

The products produced by the manure organic fertilizer production equipment in the breeding farm are made from fresh chicken and pig manure as raw materials, without any chemical components. However, chickens and pigs have poor digestion ability and can only consume 25% of the nutrients. The other 75 nutrients in the feed are excreted with the manure, resulting in dry products containing nitrogen, phosphorus, potassium, organic matter, amino acids, proteins, and other components. In terms of livestock manure and urine, the manure and urine produced by a pig in a year can be combined with bedding to produce 2000-2500kg of high-quality organic fertilizer, which contains organic matter 11-12, nitrogen 0.45, phosphorus pentoxide 0.19, and potassium oxide 0.6, which is sufficient for the annual fertilizer use of one acre of land. These organic fertilizers are rich in various nutrients such as nitrogen, phosphorus, and potassium, with a content of over 6 and an organic matter content of over 35, all exceeding national standards.

The small rabbit manure organic fertilizer production line has low energy consumption, small footprint, no odor in the operating environment, zero pollution, good ventilation, and only 1-2 days for deodorization. The small rabbit manure organic fertilizer production line has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resourceful and industrialized treatment, low energy consumption, and stable product quality.

Fertilizer packaging machines can accelerate the granulation process of organic fertilizer production lines

Organic fertilizer equipment is a kind of equipment specializing in the production of organic fertilizer. The results of organic fertilizer are mainly powder and particles, which can be divided into two types: cylindrical particles and spherical particles. The production of powdered organic fertilizer is very simple. The process combination of organic fertilizer equipment is sorting, drying, fermentation, crushing, mixing and packaging. The production of granular organic fertilizer is complex, which can be realized by disc granulator and stirring granulator. Among them, the production of spherical organic fertilizer particles is more complex. The production of spherical organic fertilizer is based on the production of granular organic fertilizer, adding organic fertilizer spreader, drum screening machine, organic fertilizer packaging machine, etc. 

We all know that the current level and strength of science and technology are unmatched in the past society. Our world is also being influenced by the continuous development of modern science and technology. Almost all aspects of our basic necessities are affected. For a change. The manufacturing of many of the products we buy every day has been transformed by advanced technology. We all know that fertilizer packing machine, it is a professional for packaging pellet products of organic fertilizer equipment, it is designed for pellet products is very extensive, in food, chemical, agricultural and sideline products, daily chemical and so on are involved. That shows how big the market is. With the rapid development of modern industrialization created by modern science and technology, people’s production and labor levels are also changing, and the production efficiency of products is also constantly improving. The early development of fertilizer packaging machine is very difficult, especially in our country, the early rise of a product or an industry is always difficult, there are countless unacceptable, unaccustomed, lack of technology and so on. Waiting always leads to the initial development. Hard.
However, with the development of modern science and technology, many people have changed their views, people’s thinking has become more active, and the development of many product production technologies and organic fertilizer production lines have also been improved. Therefore, for the fertilizer packaging machine market or any other industry, it has passed the initial difficult period, caught up with today’s great development of science and technology, and accelerated the pace of development. Therefore, for fertilizer packaging machine enterprises, this is not only a test, but also an opportunity for development. How to balance the development of the two, will become the enterprise development must think about the problem.

Characteristics of vertical crusher for organic fertilizer production crushing equipment

The vertical crusher for organic fertilizer production crushing equipment is an optimized design based on advanced domestic and foreign crushing equipment, which is a non sieve and adjustable crushing equipment. It can be widely used as one of the equipment for organic fertilizer crushing.

The vertical crusher for organic fertilizer production uses a high-strength wear-resistant hard alloy chain with synchronous speed during the crushing process, suitable for crushing raw materials and return materials. Especially for materials with high moisture content, they have strong adaptability and should not be blocked. The material is discharged smoothly. The material enters from the feeding port and collides with the high-speed rotating chain inside the casing. After the impact, the material is squeezed and crushed, and then collides with the inner wall of the casing before colliding with the chain again. During the falling process, it undergoes several impacts and turns into powder or particles below 3mm, which are discharged from the bottom.

The vertical crusher for organic fertilizer production is driven by an electric motor to rotate the main shaft. The main shaft has two bearing seats, upper and lower, which are installed at the upper and lower ends of the casing. The casing assembly is installed on the lower frame, with a rotor disc and chain installed on the main shaft. The feeding hopper is located on the upper part of the casing. For the convenience of loading and unloading the hammer head, a flap is opened on the casing for easy disassembly and maintenance

Characteristics of vertical crusher for organic fertilizer production crushing equipment:

1. Especially for materials with high moisture content, it has strong adaptability, is not easy to block, and has smooth feeding.

2. The crushing blade is made of special materials and has a service life three times longer than similar products.

3. The crusher has high crushing efficiency and is equipped with an observation window. It can be completed in ten minutes by replacing vulnerable parts.

The equipment principle and advantages of organic fertilizer vertical crusher

The inner wall of the organic fertilizer vertical crusher shell is lined with polypropylene board, which alleviates the problems of wall sticking and difficult cleaning. The chain cutter head is made of special steel, which can effectively improve production efficiency. This machine has the characteristics of reasonable structure, easy operation, and strong applicability.

The organic fertilizer vertical crusher crushes the material blocks through high-speed rotating chains. The main working component of the chain crusher is a rotor with a steel ring chain, one end of which is connected to the rotor, and the other end of the ring chain is equipped with a wear-resistant steel ring chain head. The chain crusher is composed of a feeding port, a body, a discharge port, a transmission device, etc. The chain crusher has been proven to be convenient to use, efficient, capable of producing large quantities, and easy to maintain through long-term use. Suitable for crushing various block organic fertilizers, fertilizers, and other medium hardness block materials.

Advantages of organic fertilizer vertical crusher:

1. The shell of the vertical crusher for processing organic fertilizer is made of high-quality Q235B steel plate, and the chain material is manganese steel, which is sturdy, durable, and has a long service life.

2. It has strong adaptability to various dry and wet materials, is not easy to block, and has smooth feeding.

3. The cylinder is lined with a polystyrene board, which is not easy to stick to the wall and is easy to clean.

4. Install quick opening access doors on both sides of the cylinder for easy maintenance and upkeep.

How to solve the problem of non feeding in organic fertilizer crushers

The organic fertilizer crusher uses the weight of the material itself to fall into the high-speed rotating chain in the crushing chamber of the vertical crusher through the feed port, and flings the material to the inner wall of the cylinder with the help of the centrifugal force of the rotor of the vertical crusher. Therefore, under the combined action of rebound force and gravity, the crushed material rotates rapidly in the inner chamber of the vertical crusher.

Organic fertilizer equipment
 crushing equipment does not discharge what is the reason? The analysis is as follows:

1, the feed port of the organic fertilizer crusher is not easy to feed, and the diagonal is not conducive to feeding. The straight mouth increases the feeding center of gravity, making the feeding speed faster.

2. Design issues. Some manufacturers of organic fertilizer crusher do not look at the appearance, the internal design will be unreasonable, if the rotor disc is too large, the size of the crushing chamber will be reduced, the rotor disc is too large, the size of the crushing chamber will also be reduced. When you move in a circle, the material gets wrapped up more. A lot, so there will be a problem of not being able to cut. Therefore, at this point, it is recommended to use equipment from regular large manufacturers.

3, for wet materials, especially viscous materials, if the crushing time is too long, the wet material will adhere to the hammer head, rotor disk, lining plate, thereby reducing the size of the crushing chamber, not only reduce the crushing efficiency, output, there will be no cutting problems.

4. Size of discharge port. There are many types of organic fertilizer crusher, different yields, different models, so the design of the discharge port is also different, all of which are proportional

The working principle and granulation advantages of the roller extrusion granulator

The roller squeezing granulator is powered by an electric motor to connect the belt, driving two roller molds to rotate in opposite directions. There are evenly distributed semi-circular grooves on the mold, and the mold rotates to the contact point to form a circle. The particle size caused is determined by the selected grinding tool and formed in one go. Suitable for organic fertilizers, compound fertilizers, feed, chemical and other fields.

The roller extrusion granulator belongs to the extrusion sliding model, and its working principle is driven by an electric motor to drive the belt and pulley, which are transmitted to the driving shaft through a reducer, and synchronized with the passive shaft through an open gear, working in opposite directions. The material of the roller extrusion granulator is added from the feeding hopper, formed by roller extrusion, demolded and pelletized, and then transported to the crushing screen studio through a pair of chains. The finished particles (balls) are screened and separated, and then the returned material is mixed with new material before pelletizing.

The roller extrusion granulator has the following advantages: 1. Circular operation, achieving continuous production and high yield of finished products; 2. The material is mechanically compressed and formed without any additives, ensuring the purity of the product. 3. The particle strength can be adjusted, and the finished product strength can be controlled by adjusting the pressure of the drum; 4. The extrusion granulator is suitable for various raw materials, and the particle strength can be freely adjusted according to different materials. 5. Compact structure, easy maintenance, simple operation, short process flow, low energy consumption, high efficiency, and low failure rate.

How much does the entire set of equipment for processing bio organic fertilizers cost

There is a huge demand for bio organic fertilizers in China, especially for some economically efficient and high-quality bio organic fertilizers, which are more popular among farmers. Therefore, opening an organic fertilizer equipment processing fertilizer factory can yield substantial returns. Organic fertilizer trading market. The production of green fruits and vegetables cannot be separated from organic fertilizers. A large amount of organic fertilizer is piled up and wasted in urban areas, and there is a huge demand gap for organic fertilizer in rural areas. If a rural organic fertilizer trading market is established, a bridge between supply and demand can be established, and the production of organic fertilizer through processing of bio organic fertilizer equipment can turn waste into treasure.

How much does the entire set of equipment for processing bio organic fertilizers cost?

1. Determine the size of organic fertilizer equipment, such as the annual production of tens of thousands of tons or the hourly production of tons, in order to determine the price.

2. Determining the shape of the particles means choosing what kind of granulator to use: powder, cylindrical, flat spherical, or standard circular. The commonly used equipment for granulating organic fertilizers includes: disc granulator, drum granulator, wet granulator, roller extrusion granulator, flat mold granulator, and ring film granulator. The selection of granulators should be determined based on the local fertilizer sales market. The particle shape is different, the process of organic fertilizer equipment is also different, and the price of organic fertilizer equipment is also different.

3. Determine the configuration level of organic fertilizer equipment: The configuration level varies, the price of organic fertilizer equipment varies, and the amount of labor used varies. The stable and high production of organic fertilizer equipment also varies. Generally, higher configurations need to be added, including automatic batching device, automatic packaging device, automatic quantitative feeding device, cyclone dust removal with water and dust removal.

4. Determine the type of fertilizer to be produced. It is a compound fertilizer organic fertilizer equipment or an organic fertilizer organic fertilizer equipment. For the same yield, organic fertilizer organic fertilizer equipment generally considers high moisture content and the strain is not resistant to high temperatures. The model is generally larger than the compound fertilizer model. There are generally four types of organic fertilizers, including pure organic fertilizer, organic-inorganic compound fertilizer, bio organic fertilizer, and compound microbial fertilizer. The equipment for organic fertilizers varies slightly depending on the variety.

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