Establish equipment configuration and cost for an NPK fertilizer plant

Whether it is to build an organic fertilizer plant or an NPK compound fertilizer plant, it needs to spend a certain amount of money. The most important costs mainly include the following parts.

• Website construction costs. First, if you want to produce commercial NPK fertilizers, you need to buy or rent a production site. But this price needs to be calculated according to your local charging standard.

• Organic fertilizer equipment cost. The exact price of our machine is related to the machine capacity. But when you buy any machine, you need to consider the purchase cost and operating cost. Your procurement cost will be lower if you choose a machine manufacturer instead of an intermediate supplier. More importantly, if you choose a professional fertilizer equipment manufacturer, the machines you buy will be of good quality and low energy consumption, which will also greatly reduce your operating costs.

In the npk manufacturing process, if you want to use a dry granulator, you need to control the moisture content of the raw materials at about 10%. A clear advantage of using a dry granulator is that you don’t need to buy a dryer and cooler. Here, we recommend you to use the double roller granulator. It is a multifunctional granulator used to make fertilizers of various shapes.

However, for some NPK fertilizer producers, they want to buy wet granulator. Because the use of wet granulator will not produce dust. In addition, the price of wet granulator is lower than that of twin-roller granulator. And, you can choose the right one between pan granulator and rotary drum granulator.

•Labor costs. When you are going to run npk production line, you need some workers to help you. So, you need to spend some money to hire people. Generally speaking, the small NPK fertilizer plants we designed only need 3-4 workers. One person can feed the raw material, two workers can operate the machine, and the last one can be responsible for packing NPK fertilizer.

Solve the wall sticking problem of stock conversion granulator in fertilizer production line

Huaqiang plant chemical fertilizer equipment rotary drum granulator solves the problem of wall sticking. Fertilizer drum steam granulation production process has greater output flexibility. The drum granulator is cylindrical and has good heat preservation effect. Using steam to increase the temperature of the material during granulation to meet the liquid phase required for granulation can greatly reduce the water content of the material during granulation, reduce the load of the dryer, and increase the output of the whole machine.

The granulation method of the rotary drum granulator, the double roller granulator adopts dry granulation, and the main working method of the drum granulator is wet granulation. After the base fertilizer is humidified by a certain amount of water or steam or gaseous ammonia or phosphoric acid or nitrogen solution in the cylinder, the compound fertilizer granulation process for chemical reaction and heat supply or the cold granulation process for a small amount of compound fertilizer adds water. Under the condition of temperature and humidity, with the help of the rotating motion of the cylinder, the material particles are squeezed and agglomerated into balls.

The improvement of the drum granulator, the drum granulator has a wide range of adaptability to raw material production. It can be used in conjunction with low-solubility and high-solubility materials as required, and can also be used in conjunction with some organic matter and medium and trace elements. In the process of organic fertilizer manufacturing, the wall sticking problem of the drum granulator is relatively serious, which directly affects the movement of materials, affects the ball forming rate and the roundness of particles. In order to solve this problem, we have developed a high lining for the inner wall of the granulator. The active lining of molecular materials solves the problem of material sticking to the wall and plays the role of anti-corrosion and heat preservation.

The drum granulator is suitable for nitrogen, phosphorus and potassium nutrients, and the ratio of nutrient distribution is flexible. It can process high-nitrogen compound fertilizers, various special fertilizers, organic and inorganic compound fertilizers containing more than 20% nitrogen, and can be used in both npk production line and organic fertilizer production lines.

The organic fertilizer production line converts organic raw materials into efficient agricultural fertilizers

Organic fertilizer production line is an industrial equipment specifically used for producing organic fertilizers, which converts organic raw materials into efficient agricultural fertilizers through a series of fine process flows. Organic fertilizers are increasingly favored by farmers for their benefits to soil and crop health, therefore, organic fertilizer production lines play an increasingly important role in modern agricultural production.

The organic fertilizer production line usually includes the following key links:

Raw material pretreatment: including screening, crushing, and mixing of organic raw materials to ensure the quality and consistency of the raw materials. The raw materials can be animal manure, crop residues, urban organic waste, etc.

Composting: By using a composting turner, the raw materials are flipped, ventilated, and fermented to accelerate the decomposition and maturation of organic matter, while achieving the effects of deodorization and sterilization.

Dehydration: Use a dehydrator to remove excess water from the compost for subsequent granulation and packaging.

Granulation: By using a granulator to compress dehydrated organic matter into granules, the stability and usability of fertilizers are improved.

Drying and cooling: The dryer is used to reduce the moisture content of the fertilizer, while the cooler is used to lower the temperature of the fertilizer to a suitable range for packaging and storage.

Screening and packaging: The screening machine is used to separate particles that do not meet the standards, while the packaging machine is responsible for quantitatively packaging qualified fertilizers.

Characteristics of organic fertilizer production lines

Environmentally friendly and efficient: Organic fertilizer production lines can effectively convert organic waste into fertilizers, reduce environmental pollution, and improve resource recycling efficiency.

High degree of automation: Modern organic fertilizer production lines usually have the characteristics of high automation, which can reduce manual operations, improve production efficiency and safety.

Good flexibility: The production line can adjust process parameters and equipment configuration according to different raw materials and market demands, producing different types and specifications of organic fertilizers.

Stable product quality: Through precise control and standardized production processes, the organic fertilizer production line can ensure the stability and reliability of product quality.

Organic fertilizer production lines are widely used in various agricultural production fields, including planting, animal husbandry, horticulture, etc. It can be used to produce various organic fertilizers, such as bio organic fertilizers, compound organic fertilizers, microbial organic fertilizers, etc., to meet the needs of different crops and soils.

With the increasing emphasis on environmental protection and sustainable development, the application prospects of organic fertilizer production lines will become increasingly broad. By using organic fertilizer production lines, not only can agricultural production efficiency be improved, but also resource recycling can be promoted, agricultural ecological environment can be protected, and important contributions can be made to achieving green agriculture and sustainable development.

The equipment production structure and granulation process of the drum granulator

Are you looking for npk production line granulator? The rotary granulator produced by our company will be your best choice. Our rotary drum granulator is a molding machine that can make materials into a specific shape, and is considered as the key equipment in the production of compound fertilizer. You can use the rotary drum granulator not only to produce compound fertilizer, but also for organic fertilizer production line.

Our rotary drum granulator adopts advanced technology and special design. The whole machine can be divided into five parts, drum, motor and reducer, gear ring and pinion, bracket part and roller belt. You can learn more from below.

1. big drum. The shape is a large cylinder. Inside the granulator, we use rubber lining or acid-resistant stainless steel lining. And we can customize the lining for you to prevent your raw material from corroding the cylinder.

2. motor and reducer. They are important devices for powering the rotary granulator. Motors and reducers have passed strict national testing.

3. gear. Our ring gear is made of high-tech wear-resistant materials, which can ensure that you can use the rotary granulator stably for a long time.

4. bracket part. This is the structure that supports the entire rotary fertilizer granulator. We use solid medium carbon steel plates and channel steel welded together. In addition, considering the friction between the traction wheel fixed on the bracket and the drum belt, our factory specially selects high-quality, anti-corrosion and wear-resistant materials to maximize the service life of the granulator.

5. rolling belt. This is the medium connecting the various structures of the granulator to ensure the normal operation of the granulator.

All materials and parts of our rotary drum granulator are of high quality. Reasonable design, low noise. Our rotary drum granulator is driven by a motor, and then the gear drives the drum to work. The granulator runs stably during the npk fertilizer production line.

Characteristics of fertilizer production using polishing machines in organic fertilizer equipment

The organic fertilizer granule polisher is based on the flat die extrusion granulator for processing fertilizer granules. It can make cylindrical particles into spherical particles at one time. The granulation rate is as high as 98%, and there is no return material. It can be used in organic fertilizer, bio-organic fertilizer, npk production line, etc. The organic fertilizer granule polishing machine has high productivity and strong flexibility, which avoids the shortcomings of traditional fertilizer production equipment. Therefore, it is considered as your best choice to produce spherical organic fertilizer granules in a more efficient and energy-saving way.

Organic fertilizer particle ball shaping machine features:

1. This machine has the characteristics of beautiful appearance, simple structure, convenient operation and maintenance, reliable quality, small size and light weight.

2. The organic fertilizer polishing machine can be flexibly combined with other machines such as double roller granulator, and the number of polishing machines can be changed according to customer requirements.

3. It is composed of two or more graded polishing rollers, and the particles are polished many times in the rollers. After that, the pellets will be discharged from the discharge door. The final particle shape is uniform and highly concentrated.

4. The machine has strong machinability, which solves the disadvantages of traditional organic processing equipment in the production of fertilizer granules.

5. The polishing machine can beautify the appearance of organic fertilizer particles, greatly improving the grade and image of the product. Hence, it helps the product to enjoy more popularity in the competitive market.

6. The machine has a large excess capacity, and there is no need for material limiting equipment even if it is working at full capacity.

7. With additional function of drying materials, it has low requirements on material moisture, effectively reducing the cost of drying process. 8. The machine works under low temperature and low pressure, which does not affect the activity of organic fertilizer.

9. Widely used in the polishing of various organic fertilizer particles, the quality is guaranteed.

Cow manure is processed into fertilizer through an organic fertilizer granulator to reduce pollution

Cow manure is an important organic fertilizer with various benefits:

Rich Nutrients: Cow manure contains abundant nutrients such as nitrogen, phosphorus, and potassium that plants need, which are crucial for the growth and development of crops.

Improving soil structure: The organic matter in cow manure can improve soil structure, increase soil water retention, permeability, and fertilizer retention, and help improve soil fertility.

Improving soil fertility: The organic matter in cow manure decomposes in the soil and releases nutrients, which can provide continuous nutrient supply for plants and improve soil fertility.

Promoting microbial activity: Cow manure contains a large number of microorganisms, which are beneficial to the soil and can promote microbial activity in the soil, improving soil biological activity.

Reducing soil pH: The organic matter in cow manure can neutralize the pH of the soil, help maintain the pH balance of the soil, and provide a suitable growth environment.

Environmental Protection and Sustainability: Utilizing cow manure as organic fertilizer can reduce agricultural waste emissions, reduce environmental pollution, and achieve sustainable development of agricultural production.

Processing cow manure into fertilizer through an organic fertilizer granulator is a common practice, which can effectively utilize agricultural waste to produce efficient organic fertilizers. The following are the general steps of this process:

1. Collect cow manure: Cow manure can come from the cleaning of the cowshed or the feces generated during the cattle raising process. To ensure the quality of organic fertilizers, healthy cow manure should be selected and impurities should be avoided.

2. Raw material processing: Preliminary treatment of cow manure to remove impurities and make it suitable for processing in a granulator. This may include steps such as crushing and filtering.

3. Processing into granules: Send the processed cow manure into an organic fertilizer granulator. The granulation machine compresses cow manure into granules, making it easier to store, transport, and apply.

4. Drying treatment: In some cases, in order to improve the stability and storage of fertilizers, granular organic fertilizers may need to be dried to reduce their moisture content.

5. Packaging and storage: Processed organic fertilizers can be packaged and sold or stored in bags or loose form.

6. Application: Finally, this organic fertilizer can be widely used for crop fertilization, improving soil fertility and crop yield, while also promoting soil ecological balance and environmental protection.

Overall, processing cow manure into fertilizer through an organic fertilizer granulator is an effective way to utilize agricultural waste, providing organic fertilizer for agricultural production while reducing environmental pollution and resource waste.

Can the roller extrusion granulation machine produce NPK compound fertilizers?

Double roller granulator is famous in the fertilizer production industry for dry granulation. It requires your material to have less than 5% moisture. In addition, the roller press granulator is suitable for the production of special compound fertilizers with high, medium and low concerns, such as the production of diammonium phosphate, nitrogen, phosphorus and potassium, and urea fertilizers. Therefore, the twin-roll extrusion granulator is the key equipment of the npk production line. Also, you can change the shape of the fertilizer by assembling different roller pieces. Reasonable design, low energy consumption, perfectly meet your requirements for compound fertilizer granulation process.

Generally speaking, the double roller granulator includes 4 main parts.

• The frame part is an integral structure made of high-quality carbon steel plate. All other detail parts need to be assembled in the rack section. Also, there are holes around the machine. Easy to unload and transport.

• The transmission part refers to the motor drive pulley, V-belt and reducer. This part mainly provides force when the double-roller granulator is working.

•The extrusion granulation part is the key part in the drum granulator. There are two rollers in a complete twin roll granulator which compresses your powder material into large sheets.

• The crushing and separation part is to crush the extruded large flakes into uniform particles. The off-spec fertilizer granules are then separated and need to be put back into the granulation section.

Why choose a double roller granulator for granular fertilizer production?

•Widely applicable to various raw materials. You can not only use twin roll processing machine in npk fertilizer production line. But it is perfectly used for granulation in pharmaceutical, chemical, metallurgy, coal, feed and other industries.

• Less investment. Extrusion granulators make fertilizer granules at room temperature. So you don’t buy a fertilizer dryer and cooler.

• No waste pollution discharge. Our drum pelletizers use electricity as the main power. Therefore, there will be less pollution to the environment.

• High granulation rate. The ball forming rate of the double roller granulator is over 90%.

Using a stock conversion granulator to produce NPK composite granular fertilizer

The npk production line for producing npk compound fertilizer includes feeding, mixing, granulating, screening, drying, cooling, packaging and other links. Do you want to know how to make npk compound fertilizer granules?

NPK compound fertilizer granulation equipment is the main equipment for producing NPK granular fertilizer. Such as npk compound fertilizer double roller granulator, npk compound fertilizer disc granulator and npk compound fertilizer drum granulator, etc.NPK fertilizer twin roll extrusion granulator is the most popular granulator among all NPK fertilizer granulator. Why does the public choose a twin-roll extrusion granulator?

The npk compound fertilizer double roller granulator belongs to dry granulation. So you don’t need to use drum dryer and drum cooler to remove moisture from npk fertilizer granules. This will save you production time and the cost of coolers and dryers. Various granule shapes can be selected with the npk fertilizer twin roll extrusion granulator. Such as pillow shape, semicircle shape, rod shape, pill shape, walnut shape, flat shape, square bar shape, etc.

Besides twin roll extrusion granulation, we also have another fertilizer making machine rotary drum granulator to make npk fertilizer granules. Compared with the twin-roll extrusion granulator, there are some different features. Lined with rubber engineering plastics, the raw materials are not easy to stick to the cylinder. Rubber engineering plastics can also play the role of anti-corrosion insulation. This npk fertilizer drum granulator still has the characteristics of large output, low power consumption and low maintenance cost. The particle formation rate of npk fertilizer is as high as 70%, and the amount of returning material is small. And the particle size of the returned material is small, which can be re-granulated. In addition, the drum granulation method is used to make npk fertilizer, no matter the powder fertilizer can be successfully made into granular npk at a temperature lower than or higher than room temperature.

The organic fertilizer production line realizes the recycling of chicken manure to organic fertilizer

In modern agriculture, organic agriculture is increasingly valued by people, and chicken farms, as an important agricultural production base, are actively exploring the path of resource recycling in the process of achieving sustainable development. This article will introduce how chicken farms use organic fertilizer production lines to process chicken manure into organic fertilizer, achieving maximum resource utilization.

1. Collection and treatment of chicken manure

The chicken manure produced by the chicken farm mainly comes from the cleaning of the chicken coop and by-products from the slaughter process. In order to ensure the quality and hygiene safety of chicken manure, chicken farms usually adopt strict management measures, such as regular cleaning of chicken coops and scientific treatment of poultry and livestock manure. The cleaned chicken manure will undergo preliminary treatment, including removing impurities, filtering, etc., to ensure the smooth progress of subsequent processing.

2. Processing of chicken manure

The preliminarily processed chicken manure will be sent to the processing workshop for processing. The processing process includes stages such as crushing, compression, and fermentation. Firstly, chicken manure will be sent to an organic fertilizer crusher for further processing. Then, the finely ground chicken manure will be sent to a compressor for compression, making it block or granular. Finally, the compressed chicken powder will be sent to the fermentation chamber for fermentation treatment, promoting the decomposition and transformation of organic substances.

3. Production of organic fertilizers

The fermented chicken manure will become the raw material for organic fertilizers. In the fermentation chamber, under suitable temperature and humidity conditions, the organic matter in chicken manure will be decomposed by microorganisms, producing organic fertilizers with high organic matter content and rich nutrients. After a certain period of fermentation, chicken manure will gradually turn dark brown and emit a pungent odor, indicating that the fermentation process has been completed.

4. Application of organic fertilizers

The organic fertilizers produced can be widely used in agricultural production. Chicken farms can use organic fertilizers to fertilize crops, in order to improve soil fertility and maintain soil ecological balance. Meanwhile, organic fertilizers can also serve as one of the important conditions for organic certification in ecological aquaculture, providing better market competitiveness for chicken farms.

By processing chicken manure into organic fertilizer through organic fertilizer production lines, the chicken farm has achieved resource recycling, not only reducing waste emissions, but also providing an important source of organic fertilizer for agricultural production. The production and application of organic fertilizers are not only beneficial for soil improvement and crop growth, but also contribute to promoting sustainable development of the agricultural industry and achieving coordinated development of economy, society, and environment.

Equipment configuration and characteristics of BB fertilizer production line

Bulk composts are mixtures of different granular fertilizers. The process of making BB fertilizer is very simple. In addition, the production formula can be changed flexibly. You can adjust the bulk mix recipe to your local soil conditions. BB fertilizer is especially suitable for large-scale planting with complex terrain. Composite granular fertilizer refers to a granular fertilizer containing at least two elements of nitrogen, phosphorus, and potassium. Compared with the BB fertilizer production line, the npk production line is more complicated and requires more equipment, such as disc granulator machine, double roller granulator, rotary drum granulator and so on.

Bulk mixed fertilizer is also called BB fertilizer. BB fertilizer is composed of two or three kinds of granular fertilizers, in which the content of nitrogen, phosphorus and potassium is relatively high. The production technology is not complicated at all. Through a simple mechanical bulk mixed fertilizer production line, different single substance granular fertilizers or compound granular fertilizers can be evenly mixed.

Below, we will introduce you to the salient features of the bulk compound fertilizer production line.

• Small investment. In Huaqiang bulk mixed fertilizer production line, there are only three main fertilizer machines, so you don’t need to spend a lot of money.

•Huaqiang bulk mixed fertilizer production line can be used to produce many different BB fertilizers. You can change your fertilizer recipe at any time, and you should make sure the fertilizer recipe is correct.

• The mixing process of this bulk mixed fertilizer production line is very fast. The mixing time is short, and the granular fertilizer in the mixer will not absorb too much moisture from the air.

•Huaqiang bulk mixed fertilizer production line is easy to operate. The batching process, mixing process, and packaging process are all controlled by a microcomputer system, with a high degree of automation.

• The production capacity of Huaqiang BB fertilizer production line is adjustable. Huaqiang experts will choose the right machine for your bulk compound fertilizer production line according to your capacity needs.

•Our bulk compound fertilizer production line is well designed. Our company’s engineers are responsible and professional to design each fertilizer production line for you according to your needs.

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