organic fertilizer equipment

High-efficiency material mixing solutions for multiple industries

by organic fertilizer production line

In the production processes of chemical, pharmaceutical, food, and building materials industries, the uniformity and efficiency of material mixing directly affect product quality. Horizontal ribbon mixers, with their unique advantages, have become the preferred equipment for many companies.

As a professional material mixing equipment, the core highlight of the horizontal ribbon mixer lies in its horizontally arranged mixing drum design. This structure not only accommodates large volumes of materials, meeting the needs of large-scale production, but also adapts to the mixing of high-viscosity materials or materials containing solid particles, solving the problem of insufficient uniformity in traditional mixing equipment when handling special materials.

From an application perspective, the horizontal ribbon mixer is extremely versatile. In the chemical industry, it can precisely mix various chemical raw materials, ensuring reaction stability; in the pharmaceutical field, the strict sealing device prevents material leakage and contamination, meeting industry hygiene standards.

Notably, horizontal ribbon mixers are also often used in conjunction with NPK fertilizer production lines and NPK blending machines, undertaking critical material pretreatment work in the fertilizer production process. By uniformly mixing nitrogen, phosphorus, and potassium components, it improves fertilizer quality. Whether for single-material mixing or production line integration, the horizontal ribbon mixer, with its efficient and stable performance, has become an important piece of equipment driving quality improvement and efficiency enhancement across multiple industries.

organic fertilizer equipment

Ensuring smooth operation of ring die pelleting machines: Repair measures for organic fertilizer plants

by organic fertilizer production line

The ring die pelleting machine is the core equipment in an organic fertilizer production line. Its smooth operation is key to both production efficiency and product quality. This article details the repair measures organic fertilizer plants use to keep ring die pellet mills running steadily.
1.Troubleshooting and Repairing Common Issues
Poor discharge: Check if the die compression ratio matches the material properties. Clear blocked die holes and replace severely worn ring dies when needed.
Poor pellet formation: Adjust material moisture to 30–40%. Check the roller gap (usually 0.1–0.3 mm) and ensure proper fit between rollers and the die.
Abnormal vibration: Stop the machine immediately. Inspect the main shaft bearings, replace damaged ones, and recalibrate dynamic balance.
2.Preventive Maintenance
Regular lubrication: Check the lubrication system every 8 hours. Use high-temperature lithium-based grease and ensure bearing temperatures stay below 65°C.
Wear-part monitoring: Track roller and die wear. Consider replacing them if output drops by 15% or energy use rises by 20%.
Daily cleaning: Thoroughly clear residue after each shutdown to prevent material caking during startup.

3.Optimizing Operating Parameters
Adjust key settings based on material properties:
Main shaft speed: 60–120 rpm
Working pressure: 6–12 MPa
Material particle size: ≤3 mm
By applying these repair and maintenance steps, organic fertilizer plants can significantly boost ring die pelleting machine stability, extend equipment life, and cut energy use. Regular upkeep reduces unplanned downtime and ensures consistent pellet quality.

organic fertilizer equipment

How Is 15-15-6 Compound Fertilizer Produced?

by organic fertilizer production line

 In farmlands across the world, we often see a type of compound fertilizer labeled “15-15-6,” which contains balanced amounts of nitrogen, phosphorus, and potassium. But have you ever wondered how these uniform little pellets are made? The journey from raw materials to finished product combines chemistry, engineering, and environmental technology.

The Mainstream Process: Spray Granulation

Currently, about 60% of large-scale global production uses the “spray granulation process,” the preferred method for mass production. The entire process can be summarized as follows: raw materials are mixed and reacted into a slurry, which is then sprayed like a mist into a tall tower, cooling and solidifying into granules as it falls.

First, high-purity raw materials (such as urea, monoammonium phosphate, and potassium chloride) are finely ground and precisely proportioned and mixed. Subsequently, they undergo a chemical reaction in a reactor vessel to form a homogeneous slurry. This slurry is pumped to the top of a granulation tower several tens of meters high and sprayed into fine droplets by high-speed centrifugal atomizers. As these droplets fall through the tower, they encounter rising cool air, rapidly cooling, drying, and solidifying into rounded pellets. Finally, after screening, anti-caking treatment, and packaging, the finished fertilizer is ready.

Alternative Process Options

Besides the mainstream spray granulation, several other processes cater to different needs:

Agglomeration/Granulation: Lower investment, suitable for small to medium-scale production. It forms granules by tumbling moist material, but granule uniformity is slightly lower.

Compaction/Extrusion: Similar to extruding noodles, this method compacts mixed powder directly into strands and cuts them, requiring no drying and thus having low energy consumption. However, the granule shape is irregular.

Melting/Granulation: A high-end process that melts raw materials before granulation. It produces extremely strong granules of excellent quality, but the technical barriers and costs are also the highest.

Key Challenges in Production

The production process is not without its challenges. Engineers must solve several core problems:

Nutrient Uniformity: It is essential to ensure that the nutrient ratio inside every single granule strictly meets the 15-15-6 standard. This relies on precise batching and efficient mixing and granulation technology.

Granule Strength: The fertilizer needs to be hard enough to withstand long-distance transportation and mechanical spreading, while also requiring minimal anti-caking agents to prevent clumping in storage.

Environmental Protection: The production process generates ammonia-containing exhaust gases and dust. Modern factories are equipped with advanced recovery and treatment systems, striving for ultra-low emissions, high-efficiency dust recovery, and wastewater recycling to meet international environmental standards.

Quality for the Global Market

Fertilizer production for the international market pays particular attention to the following:

Consistent Quality: Fully automated control ensures consistent quality across every batch, with traceability records available.

Environmental Compliance: The production process adheres to strict environmental regulations in regions like the EU and the USA.

Ease of Use: Rounded, high-strength granules are perfectly suited for mechanical application equipment on large farms.

Customization Capability: Formulas can be adjusted to meet the specific needs of different countries’ soils and crops (e.g., using potassium sulfate instead of potassium chloride for chloride-sensitive crops).

Therefore, a bag of high-quality 15-15-6 compound fertilizer is not just a carrier of nutrients; it is the product of the close integration of modern industrial technology, environmental principles, and agricultural needs. It provides farmers worldwide with an efficient and reliable production tool, embodying complex technology and craftsmanship behind the scenes.

Precision Engineering in Compound Fertilizer Production

The creation of uniform 15-15-6 pellets is the result of sophisticated npk fertilizer production technology. The process begins with precise formulation using a npk blending machine or a fertilizer mixer machine to ensure the exact nutrient ratio. This mixed powder then enters the core granulation stage of the npk fertilizer production line. Depending on the chosen method, different npk granulation machine technology is applied. For spray granulation, specialized npk fertilizer granulator machine systems are used, while alternative processes might utilize a disc granulator machine or a fertilizer roller press machine for dry compaction.

This complete npk fertilizer manufacturing process integrates various specialized equipment—from blending and mixing to shaping and finishing—to transform raw materials into consistent, high-quality granules. The evolution of npk fertilizer production technology ensures that modern manufacturing can meet the diverse demands of the global market, producing fertilizers that are not only nutritionally precise but also possess the physical properties required for efficient, mechanized, and environmentally sound agricultural application worldwide.

organic fertilizer equipment

One-step mixing and granulation? A revolution in organic fertilizer production line efficiency is here

by organic fertilizer production line

In traditional organic fertilizer production, mixing and granulation are often two separate processes. The material handling and switching between them not only consumes time and manpower but also increases energy consumption and dust control difficulties. However, a simpler and more efficient production line is becoming the new trend, the core of which lies in a single piece of equipment integrating these two functions—the new type two in one organic fertilizer granulator.

The value of this equipment lies not in its complex principles, but in its extreme simplification of the process. It skips intermediate steps, allowing raw materials to be uniformly mixed and finely granulated within the same working unit. For the production line, this means less space required, smoother process connections, and lower overall operating costs.

Particularly noteworthy is the quality improvement brought about by this new type two in one organic fertilizer granulator. Because the mixed material is immediately fed into the granulation section, its homogeneity and moisture content are instantly set at optimal levels, directly resulting in a higher pelletizing rate and more robust, rounded granules.

It can be said that the emergence of the new type two in one organic fertilizer granulator is not a simple superposition of functions, but a reshaping of the logic of organic fertilizer production, making the organic fertilizer production line more intelligent and more intensive.

organic fertilizer equipment

Building the core strength for efficient and environmentally friendly fertilizer production

by organic fertilizer production line

Under the general trend of green agricultural development, the demand for organic fertilizers is growing due to their ability to improve soil quality and enhance crop quality. Efficient organic fertilizer production equipment has become crucial for achieving large-scale and standardized production.

Organic fertilizer production equipment comes in a wide variety of types, covering the entire production process. Among them, the organic fermentation compost turning machine is the core of the initial stage. It can regulate temperature and aeration by turning the fermented materials, accelerating the decomposition of raw materials such as straw and livestock manure, preventing odor generation, and laying a high-quality foundation for subsequent production. In the processing stage, the fertilizer crusher can crush the decomposed materials to a uniform particle size, solving the problem of clumping; subsequently, the fertilizer mixer machine can accurately mix various auxiliary materials to ensure balanced nutrition in the organic fertilizer.

The granulation stage relies on organic fertilizer granulators, such as disc granulators and rotary drum granulators, which can process the mixed materials into granules. This not only facilitates storage and transportation but also controls the nutrient release rate. After granulation, the fertilizer dryer and cooler work together to remove moisture from the granules and stabilize their shape. The fertilizer screener machine then screens out products of the qualified particle size, and unqualified particles can be crushed and reused, reducing waste. Finally, the fertilizer packaging machine achieves automated quantitative packaging, improving production efficiency.

When choosing organic fertilizer production equipment, it is necessary to consider your own production capacity needs and raw material characteristics. For example, small farms can choose compact single-unit equipment, while large production enterprises are suitable for complete organic fertilizer production lines. High-quality equipment can not only increase output but also reduce energy consumption and pollution, meeting environmental protection requirements.

organic fertilizer equipment

Core supporting equipment for bio-organic fertilizer production lines

by organic fertilizer production line

Under the trend of green agricultural development, the intelligent and efficient operation of bio-organic fertilizer production lines has become a goal pursued by the industry. As a key piece of equipment in bio-organic fertilizer production, the fertilizer crusher’s performance directly impacts the final quality and production efficiency of organic fertilizers. Whether for the reuse of agricultural waste or large-scale organic fertilizer production, it plays an irreplaceable and crucial role.

The fertilizer crusher boasts strong adaptability, capable of processing various raw materials such as straw, livestock and poultry manure, and composted materials, perfectly addressing the shortcomings of traditional crushing equipment in handling wet and mixed materials. In the bio-organic fertilizer production line, it connects the raw material pretreatment stage, crushing large raw materials into uniform particle sizes. This not only increases the contact area between the material and microorganisms, improving subsequent fermentation efficiency, but also lays a solid foundation for the subsequent granulation process, avoiding problems such as poor particle formation caused by uneven raw material particle size.

As one of the core pieces of bio-organic fertilizer equipment, it can be used in conjunction with chain crushers, horizontal crushers, and other equipment, flexibly adapting to different production needs such as bio-organic fertilizer production lines and NPK fertilizer production lines. By adjusting crushing parameters according to different raw material characteristics, it can precisely control the output particle size, meeting the production requirements of various fertilizer products such as powder fertilizers and granular fertilizers.

For organic fertilizer production enterprises, a high-quality fertilizer crusher not only improves the overall production capacity of the production line but also offers the advantages of convenient maintenance and low energy consumption, helping enterprises reduce production costs.

organic fertilizer equipment

A path to quality improvement and efficiency for small and medium-sized fertilizer enterprises

by organic fertilizer production line

For small and medium-sized fertilizer enterprises, the performance of NPK fertilizer production lines directly determines their market competitiveness. Choosing the right compound fertilizer production equipment and optimizing production processes are crucial for reducing costs and increasing efficiency. Many companies have achieved a transformation from “extensive production” to “precise and efficient production” by upgrading their production lines.

The core of upgrading production lines for small and medium-sized fertilizer enterprises is to balance practicality and cost-effectiveness. A basic NPK fertilizer production line requires essential equipment: in the raw material processing stage, a fertilizer crusher can crush large pieces of phosphate rock, potash fertilizer, and other raw materials to a suitable particle size, and a precise batching system can prevent deviations in nutrient ratios; a fertilizer mixer machine is used in the mixing stage to ensure uniform mixing of nitrogen, phosphorus, potassium, and auxiliary materials, laying the foundation for subsequent granulation. A fertilizer granulator can be selected based on production capacity. Subsequent drying, cooling, and coating machines, and fertilizer screener machines can screen out qualified granules, and then an automatic packaging machine completes the packaging process, significantly reducing labor costs.

Process optimization is equally indispensable. A high-quality NPK fertilizer granulation process can improve the finished product qualification rate. Automated compound fertilizer production is now mainstream; a simple PLC control system can monitor parameters such as drying temperature and granulation speed in real time, reducing human error.

Small and medium-sized fertilizer enterprises do not need to blindly pursue high-end equipment; they should choose a suitable solution based on their production capacity and product positioning. Prioritize manufacturers with comprehensive after-sales service to ensure that equipment problems can be resolved promptly.

organic fertilizer equipment

Explanation of the production process of fertilizer granules processed by flat die pelleting machine

by organic fertilizer production line

The flat die pelleting machine is a key piece of equipment in modern organic fertilizer production, valued by fertilizer manufacturers for its efficient and stable processing capability.

1.Raw Material Pre-treatment Stage

Ingredient Mixing: Raw organic materials (like livestock manure, straw) and additives (like bentonite, microbial agents) are mixed according to the recipe. Moisture content is usually maintained at 30-40%.

Crushing: A fertilizer crusher grinds the mixture to a particle size of 3-5mm, ensuring uniformity for the next step.

2.Core Granulation Process

Feeding System: Pre-treated material is evenly fed into the flat die pelleting machine’s inlet via conveyor belt. Feed rate is typically 2-3 tons per hour (depending on the machine model).

Compression Molding: Under vertical pressure, the material is forced through holes in the flat die (usually 4-8mm in diameter). The gap between the rollers and flat die is kept at 0.1-0.3mm, with working pressure maintained between 8-15MPa.

Cutting: Rotating knives cut the extruded material into standard pellets, 5-15mm long.

3.Post-processing

Initial Drying: The newly formed pellets enter a dryer. Temperatures are kept at 60-80°C to reduce moisture content below 15%.

Cooling and Screening: After cooling, a vibration screener machine separates out qualified pellets (typically within ±1mm diameter tolerance). Unqualified pellets go back for re-granulation.

Coating: An anti-caking coating can be applied as needed to improve storage stability.

Flat die pelleting machines are especially suitable for small-to-medium organic fertilizer plants due to their simple structure, strong adaptability, and low energy consumption. Optimizing these production stages significantly improves pellet formation rate and product quality while lowering production costs.

organic fertilizer equipment

Rotary drum granulator: The core art of large-scale fertilizer production

by organic fertilizer production line

In modern fertilizer granulation workshops, the rotary drum granulator stands out with its unique operating method. Through continuous tumbling and enveloping, it transforms fine powder materials into uniform and firm granules.

This slowly rotating behemoth is a typical representative of large-scale production. Its internal structure is simple and efficient; the material rises and falls continuously under the rotation of the drum, forming an ideal granulation motion.

Compared to other granulation technologies, rotary drum granulation exhibits unique advantages. Compared to the dense granules directly formed by fertilizer compaction machines through molds, granules produced by rotary drums are typically more rounded and regular. Unlike the high-density granules formed by ring die pelleting machines under mold constraints, the granules produced by rotary drum granulation often have a more porous structure. And compared to the flexibility of flat die pelleting machines suitable for small to medium production volumes, rotary drum granulators demonstrate irreplaceable value in large-scale continuous production.

This granulation method is particularly suitable for the production of bulk fertilizer products. From compound fertilizers to organic-inorganic blended fertilizers, rotary drum granulators can process materials with various formulations, adapting to different production requirements. Their excellent granulation properties and high production capacity make them the preferred equipment for many fertilizer companies.

In today’s pursuit of sustainable agricultural development, rotary drum granulation technology continues to play a vital role. It not only improves the physical properties of fertilizer products but also provides reliable equipment support for precision fertilization and efficient agriculture.

organic fertilizer equipment

What is the working principle of an organic fertilizer disc granulation production line?

by organic fertilizer production line

In the field of organic fertilizer production, the organic fertilizer disc granulation production line has become the preferred equipment for small and medium-sized enterprises due to its short process and low investment. So, how does this equipment transform loose organic raw materials into uniform granules?

The entire production line’s workflow revolves around the organic fertilizer disc granulator, the core equipment, and works in conjunction with a multi-bin single-scale static automatic batching system, belt conveyors, coating machines, and other equipment. First, after the raw material pretreatment stage, the multi-bin single-scale static automatic batching system precisely proportions the nitrogen, phosphorus, potassium, and organic raw materials according to production needs, ensuring that the nutrient content meets the 20%-48% standard. This step lays the foundation for granule quality.

Next, the proportioned raw materials are uniformly transported to the disc granulator via a belt conveyor. The disc granulator adopts a large-angle tilt design (usually 30°-50°). When the motor drives the disc to rotate, the raw materials inside the disc are subjected to the combined action of centrifugal force, friction, and gravity, constantly tumbling and colliding. At the same time, according to the moisture requirements of the raw materials, the equipment precisely sprays an appropriate amount of binder, allowing the raw materials to gradually agglomerate into small particles. As the disc continues to rotate, the small particles continuously adsorb surrounding raw materials, gradually growing into uniform granules of 2-5mm – this is the key to the disc granulation process.

After the granules are formed, unqualified fine powder is separated through a screening device at the bottom of the disc and returned to the granulation process. Qualified granules are then transported to the coating machine for surface treatment to improve granule stability and moisture resistance. Finally, they are transported via belt conveyor to subsequent stages, completing cooling, packaging, and other processes, ultimately becoming finished organic fertilizer products ready for shipment.

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