organic fertilizer production line

Organic fertilizer production line equipment plays an important role in agricultural production, but sometimes the problem of slow running speed occurs, which affects the production efficiency. In order to improve this problem, we can start from the following aspects.
1. Optimize the design of organic fertilizer equipment. By changing the structure of the equipment and reducing the volume of the equipment, the weight of the equipment can be reduced, so as to reduce the operation resistance and improve the operation speed. In addition, optimizing the material and manufacturing process of the equipment parts can improve the wear resistance and corrosion resistance of the parts and extend the service life of the equipment.
2, improve the lubrication level of equipment. Regularly check the lubrication of the equipment and timely supplement the lubricant, which can reduce the friction resistance of the equipment and improve the running speed. At the same time, choosing the right lubricant can reduce the corrosion and wear of the equipment and extend the service life of the equipment.

3. Strengthen equipment maintenance. Regular inspection of each component of the device and timely repair of worn and damaged components can ensure the normal operation of the device. At the same time, strengthening the cleaning and disinfection of equipment can reduce the pollution and bacteria breeding inside the equipment and extend the service life of the equipment.
4, the introduction of advanced production technology and equipment to improve the speed of organic fertilizer production line equipment. For example, the use of high-efficiency transmission and control systems can improve the speed and stability of equipment.

The organic fertilizer production equipment for chicken manure is mainly made from chicken and pig manure, with a certain amount of phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, and other substances added. Rice bran, yeast, and sugars are fermented for a certain period of time as biological bacteria, and mixed fermentation is carried out under the action of sulfuric acid. This organic compound fertilizer can eliminate soil compaction, increase crop yield, and has ripening promoting function. It can be widely used in agricultural production with low application cost and no environmental pollution. Beneficial for improving soil, customer service for soil compaction caused by long-term use of chemical fertilizers due to salt alkali damage. Suitable for crops such as wheat, rice, peanuts, and fruit trees, it improves crop quality and fruit quality, which is beneficial to human health. It is a fertilizer used for the cultivation of pollution-free green food. This product can also be used as a feed additive for feeding fish, cattle, pigs, etc.

A disc granulator is a type of granulator, with a disc lined with high-strength fiberglass. It has the advantages of uniform granulation, high granulation rate, smooth operation, sturdy and durable equipment, and long service life, making it an ideal granulator.

The disc granulator adopts an integral arc structure, with a granulation rate of over 93. The granulation plate has three discharge ports, which facilitate intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, ensuring smooth starting, reducing impact force, and improving equipment service life. The bottom of the granulation plate is reinforced with multiple radiating steel plates, which are sturdy, durable, and never deform. The thickened, weighted, and sturdy base design eliminates the need for anchor bolts for stable operation.

The processing of commercial organic fertilizer using cow manure organic fertilizer equipment requires two steps: the pre fermentation part of the cow manure organic fertilizer equipment and the processing and granulation part. The supporting equipment for cow manure organic fertilizer requires equipment such as fermentation and flipping machine, organic fertilizer crusher, drum screening machine, horizontal mixer, organic fertilizer granulator, rotary dryer, cooling machine, screening machine, coating machine, packaging machine, conveyor, etc. Using a complete set of cow manure organic fertilizer equipment to process cow manure into organic fertilizer is a more suitable method to solve the problem of cow manure pollution.

The cow manure organic fertilizer granulation machine adopts a new technology of bidirectional spiral counter current collision granulation, which allows organic materials to achieve continuous, high-speed, and reciprocating kneading and shearing in the granulation area, forming a high-pressure mechanical flow state collision flow. The material temperature rises to 60 degrees Celsius or above within 20 seconds, rapidly changing the molecular structure and granulation properties of the material, significantly enhancing the heat transfer, fluidization, and extrusion processes between the materials, and significantly improving the granulation density and ball forming rate, The energy consumption and template cost have been significantly reduced, and the granulation efficiency is more than 50% higher than traditional extrusion granulators. The motor power is reduced by 40% compared to traditional extrusion granulators.

The cow manure organic fertilizer granulator has the characteristics of high pelletizing strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, and convenient operation and maintenance. The rotary drum granulator is equipped with steam, gas ammonia, or the addition of phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and heavy calcium slurry to complete the chemical reaction and heating of the compound fertilizer granulation process in the cylinder, or the cold granulation process of adding a small amount of water to the compound fertilizer. The material to be granulated is rotated through the rotation of the cylinder to generate rolling rotation when there is no material in the cylinder, and agglomerates into balls at a certain humidity and temperature, completing the granulation process.

In the organic fertilizer production line, the organic fertilizer crusher is one of the indispensable organic fertilizer equipment. It has the following characteristics and uses, so that it plays an irreplaceable role in the production process.
1, organic fertilizer crusher has high efficiency crushing ability. It can break and crush all kinds of organic waste, so as to facilitate subsequent processing. Compared with other types of grinders, organic fertilizer crushers have higher production capacity and shorter processing time, which can greatly improve production efficiency.
2, organic fertilizer crusher has a wide range of applicability. It is suitable for a variety of different types of organic waste, such as livestock manure, crop straw, municipal waste and so on. By using organic fertilizer shredders, these wastes can be effectively converted into organic fertilizers, thus meeting the needs of agricultural production.

3, organic fertilizer crusher also has environmental protection performance. It can effectively reduce the volume and weight of waste, thereby reducing pollution to the environment. At the same time, it can also effectively remove harmful substances in waste, such as heavy metals, pathogenic microorganisms, etc., so as to ensure the safety of the produced fertilizer.
4, the operation and maintenance of organic fertilizer crusher is simple. It adopts advanced mechanical design, simple structure, convenient operation and easy maintenance. At the same time, it also has high durability and reliability, and can run stably for a long time, thus ensuring the stability and continuity of the production line.

The output product of the organic fertilizer equipment’s roller extrusion granulator is cylindrical particles. This machine adopts a new technology of bidirectional spiral counter current collision granulation, which enables organic materials to achieve continuous, high-speed, and reciprocating kneading and shearing in the granulation area, forming a high-pressure mechanical flow state collision flow, rapidly changing the molecular structure and granulation properties of materials, significantly enhancing heat transfer, fluidization, and extrusion processes between materials, significantly improving granulation density and sphericity, and significantly reducing energy consumption and template costs.

The main uses of the organic fertilizer equipment for the roller extrusion granulator are:

The organic fertilizer granulator is widely used for direct granulation production of pure organic, organic-inorganic, and bio organic fertilizers from organic materials such as poultry manure, urban sludge, household waste, sugar factory filter sludge, papermaking sludge, distiller’s grains, soybean residue, straw, and peat.

The working principle of the roller granulator for organic fertilizer equipment:

The organic fertilizer equipment adopts a new technology of bidirectional spiral counter current collision granulation for the roller squeezing granulation model, which allows organic materials to achieve continuous, high-speed, and reciprocating kneading and shearing in the granulation area, forming a high-pressure mechanical flow state collision flow. The material temperature rises to 60 degrees Celsius or above within 20 seconds, rapidly changing the molecular structure and granulation properties of the material, significantly enhancing the heat transfer, fluidization, and extrusion processes between materials, The granulation density and pelletizing rate have significantly increased, while energy consumption and template costs have been significantly reduced. The granulation efficiency is more than 50% higher than that of traditional extrusion pelletizers. The motor power is reduced by 40% compared to traditional extrusion granulators.

Belt conveyor is one of the indispensable key equipment in organic fertilizer production line. It is mainly used to transport raw materials, finished products and other materials from one place to another, with high efficiency, stability, environmental protection and other characteristics. The following will give you a detailed introduction to the belt conveyor operation and precautions.
1. Operation steps
1. Check before starting: ensure that there are no obstacles around the belt conveyor, the power supply is normal, the components are firmly connected, and there is no abnormal wear.
2. Start: start the motor first, then start the conveyor belt, and confirm the normal operation before it can be put into use.
3. Operation: Control the speed of the conveyor belt to ensure uniform conveying of materials. If you need to stop, stop the material supply first, then stop the conveyor belt.
4. Precautions: It is strictly prohibited to overload, and it is strictly prohibited to mix metal and other hard objects in the material, so as not to damage the organic fertilizer equipment.

Ii. Precautions
1. The operator should be trained and familiar with the operation process and precautions of the organic fertilizer production line.
2. During the operation of the equipment, it is forbidden to touch the moving parts.
3. Check the wear of each component regularly and replace the wearing parts in time.
4. Regularly clean up the accumulation and dust around the belt conveyor to ensure the normal operation of the equipment.
5. If abnormal sounds, sparks and other abnormal phenomena are found, they should be stopped immediately for inspection, and then used after troubleshooting.
6. It is strictly prohibited to disassemble and repair the equipment without permission. If there is a fault, contact professional maintenance personnel in time.

A set of powdered pig manure organic fertilizer production line is relatively simple to make powdered organic fertilizer. A set of powdered pig manure organic fertilizer production line mainly consists of five major components: organic fertilizer tank tipping machine, forklift, quantitative feeder, semi wet material crusher, and screening machine (drum screening machine or vibrating screening machine). Four sets of belt conveyors are needed to connect the equipment to form a complete production line.

A set of powdered pig manure organic fertilizer production line refers to the fertilizer produced by fermenting organic raw materials in a certain proportion without causing particles. There is a certain difference from traditional composting fermentation, with a standard of 40% organic matter, over 5% total nutrients, and 30% moisture. The equipment is also relatively simple, mainly consisting of three stages of fermentation: pre mixing, flipping, refining, and packaging. The main purpose of fermentation is to decompose large molecular materials of organic raw materials into small molecular materials that can be absorbed and utilized by crops through microbial decomposition. The quality of fermentation also affects the quality and effectiveness of organic fertilizers.

The products produced by the construction of a small-scale pig manure organic fertilizer production line are made from fresh chicken and pig manure as raw materials, without any chemical components. However, pigs and chickens have poor digestion ability and can only consume 25% of the nutrients. The other 75% of the nutrients in the feed are excreted with the manure, resulting in dry products containing nitrogen, phosphorus, potassium, organic matter, amino acids, proteins, and other components. Organic fertilizers have not only created economic benefits for enterprises, but also made significant contributions to human environmental protection projects.

The construction of a small-scale pig manure organic fertilizer production line mainly consists of fermentation and flipping equipment, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation equipment, and finished product packaging system; The fermentation system for harmless treatment of livestock and poultry manure includes: feed conveyor, biological deodorization machine, mixer, flipper, oxygen supply system, and automatic control system.

The reasons for the decrease of pelletizing efficiency of organic fertilizer disc granulator are as follows
1. There are three common faults: 1) the surface wear of the disc and barrel increases the inner diameter of the barrel, resulting in the increase of the residual amount of granulation material and the weakening of granulation when the resistance of the head and splitter plate does not change, resulting in the decrease of granulation efficiency. Therefore, the disc and several barrels were repaired. ② The corrosion of the material to the disc and barrel will also accelerate the wear of the disc and barrel. Judge the material properties. ③ Metal materials mixed into the disc and destroyed the disc.

2. The disc of organic fertilizer granulator machine is inclined excessively. Disc organic fertilizer granulator encountered more problems in the use of tilt control and adjustment, in fact, there is no specific parameter for your reference, but, to adapt to the formation of spherical particles as the basis. The adjustment measure is to adjust the bolt at the bottom of the disc to change the position and angle of the reducer to achieve the purpose of normal use.
3. The pelletizing rate of organic fertilizer disc granulator is low. In addition to the subjective factors of raw material composition, the fineness of raw materials, the water content of raw materials, the addition of auxiliary adhesive components, the angle of disc operation and the remonstrance degree of disc operation are also common problems. According to the causes of the above problems, and then make some improvements, we can achieve our expected value. 
4. The difference of particle size is big. This problem is a common problem in the single operation of disc organic fertilizer granulator. The treatment of this kind of problem is generally divided into improving the moisture content and controlling the size of molding particles. After drying, the selected particles were screened.
5. The disc granulator runs unevenly. This kind of failure of disc granulator is usually caused by bearing damage, weight loss of disc body and abnormal motor voltage. Timely maintenance can quickly eliminate the operation fault of the disc granulator. The technology of disc organic fertilizer pelletizer is simple, and don’t panic when it breaks down. Generally, we operate and maintain according to regulations to reduce the occurrence of failures, the fertilizer granulator machine price concessions.

Ball shaping machine plays an important role in organic fertilizer production line with its unique performance characteristics. This article will introduce the characteristics of the round polishing machine in detail, so that readers can better understand its working principle and advantages.
First of all, the round polishing machine is an efficient granulation equipment, which can quickly make the raw material into round particles. It has high production capacity and precise granulation effect, and is suitable for the treatment of various organic wastes. Organic waste can be quickly converted into organic fertilizer products that are easy to store and transport through the processing of the round polishing machine.

Secondly, the polishing machine has a high degree of automation. It uses an advanced control system to automatically adjust granulation parameters to ensure the stability and continuity of the production process. In addition, the round polishing machine is also equipped with safety protection devices to ensure the safety of the operator.
In addition, the polishing machine has a long service life. It uses high-quality wear-resistant materials and advanced manufacturing processes to withstand the high-intensity granulation process, reducing the wear and maintenance costs of organic fertilizer equipment. At the same time, the maintenance of the polishing machine is simple and convenient, and the operating cost is reduced.
Finally, the polishing machine has environmental protection performance. It can effectively reduce the discharge of waste, improve the utilization rate of resources, and reduce environmental pollution. At the same time, the round polishing machine also has high production efficiency, which can meet the needs of organic fertilizer production.
In summary, the round polishing machine in the organic fertilizer production line equipment has the characteristics of high efficiency, high degree of automation, long service life and good environmental performance. These characteristics make the round polishing machine play an important role in the production of organic fertilizer, and make a positive contribution to the cause of environmental protection.

The organic fertilizer high-speed conversion composite granulator is a molding machine that can manufacture materials into specific shapes. Suitable for large-scale production of cold and hot granulation, as well as high, medium, and low concentration compound fertilizers. The main working method is wet granulation of pellets. By using a certain amount of water or steam, the basic fertilizer is fully chemically reacted in the cylinder after being humidified. Under certain liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are compressed and agglomerated into balls.

The drum granulator has the characteristics of beautiful appearance, simple operation, low energy consumption, long service life, uniform drying, and convenient maintenance. It is suitable for cold and hot granulation, as well as large-scale production of high, medium, and low concentration compound fertilizers and mixed fertilizers. Heating with steam, increasing material temperature, reducing moisture content after material balling, and improving drying efficiency. The cylinder body is lined with special rubber plates or acid resistant stainless steel plates, which prevent the raw materials from sticking to the cylinder and provide anti-corrosion and insulation effects. It has low power consumption, low maintenance costs, low investment, fast effectiveness, good economic benefits, and reliable performance.

The cylinder of the organic fertilizer high-speed conversion composite granulator adopts a special rubber plate lining or acid resistant stainless steel lining plate, achieving automatic scar removal and tumor removal, and eliminating the traditional scraper device. This machine has the characteristics of high ball forming strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, and convenient operation and maintenance.

The working principle of the organic fertilizer high-speed conversion composite granulator is that the material enters the front end of the rotating cylinder through the feeding pipe (the slope of the feeding pipe should be greater than the natural inclination angle of the material). The steam inlet pipe located at the front end of the cylinder sprays a certain pressure of water vapor. Due to the fact that the inlet nozzle is located at the bottom of the material. And steam has a certain pressure. Therefore, the material can obtain some moisture more evenly and form smaller particles.