Category: organic fertilizer equipment

A windrow compost turning machine is a type of composting machinery specifically designed for aerobic fermentation of organic materials. It’s part of the equipment required for biofertilizer production, which typically includes a mixer, fermenter, grinder, and granulator. As a key component of fertilizer equipment, a windrow compost turning machine specializes in organic waste treatment, distinguishing itself from chemical fertilizer machinery in its focus on bio-organic material processing. Its crawler design provides stability and maneuverability for large-scale composting operations within a complete fertilizer production system.

The Central Nervous System

Imagine pretreated materials as ingredients waiting to be cooked, and the windrow compost turning machine as the chef mastering the heat. It precisely turns 2-meter-high organic windrows, much like a chef stir-frying dishes, ensuring every part gets even “heating.” This mechanical ballet can process thousands of tons daily, delivering perfectly fermented materials for subsequent granulation and drying processes.

The Metronome of Mass Production

In large fertilizer plants with annual outputs exceeding 50,000 tons, multiple windrows align like piano keys. The crawler turner moves like a skilled pianist, cycling through different zones following the composition of “fresh material loading – thermophilic fermentation – cooling maturation.” This “multi-zone rotation” enables 24/7 continuous production, transforming organic fertilizer making into true industrial assembly lines.

Did you know? Modern crawler turners’ intelligent control systems allow operators to adjust travel speed and turning frequency as precisely as a car’s accelerator via touchscreens. When downstream granulators speed up, the fermentation rhythm follows in real-time, ensuring the entire production line harmonizes like a symphony orchestra.

The Versatile Performer

Unlike fixed fermentation equipment, crawler turners can either coordinate seamlessly with other devices in modern plants or work solo in open fields. When farms need onsite manure treatment or cities must handle sudden garden waste, this steel giant can “relocate,” bringing production lines to materials rather than the opposite.

From farms to cities, windrow compost turning machines are redefining possibilities in organic fertilizer production. More than just bridges connecting pretreatment and refining processes, they’re alchemists transforming organic waste into black gold. In today’s sustainability-focused world, these flexible, efficient machines have become indispensable hearts of modern fertilizer production lines.

The combined application of organic fertilizer and chemical fertilizer can improve the utilization rate of fertilizer. Chemical fertilizer has high nutrient content per unit, few components and quick release, belonging to quick acting fertilizer; Organic fertilizer contains a lot of nutrients, but the relative content is low, and the release is slow. It is a long-term fertilizer. In order to maintain the self-sustaining ability of nutrients and soil fertility, and strengthen the recycling and reuse of soil nutrients, organic fertilizer and chemical fertilizer should be applied in a reasonable way to complement each other, so as to combine the long and short fertilizer effects, which is more conducive to the absorption of crops, provide nutrients for crops, and improve the utilization rate of fertilizers.

Organic fertilizer equipment makes agriculture more and more green. For the farm, if the chicken manure, pig manure and other excrement are not treated in time, it will cause great pollution to the environment, especially to the surrounding air and soil, and bring trouble to the surrounding residents. In fact, animal manure is a good organic fertilizer. Processing animal manure into efficient organic fertilizer through organic fertilizer equipment can increase income while protecting the environment!
Organic fertilizer equipment has truly realized the development of agricultural cycle. The new organic fertilizer production line technology is more conducive to the harmless treatment of agricultural organic wastes by using bio organic fertilizer equipment. For the fermentation treatment of organic manure compost, the organic manure equipment is used to treat organic manure, which does not necessarily need livestock manure, chicken manure and pig manure. Wheat straw and corn straw mixed farm manure, pig manure and pig manure can also be added, and the organic manure production equipment is used for harmless treatment. Microbial organic fertilizer fermentation bacteria are added for composting fermentation, and the organic fertilizer granulator produces microbial organic fertilizer. The organic fertilizer production equipment is an ideal harmless treatment method for agricultural wastes.

Users who know and are familiar with the organic fertilizer production line can probably tell how many parts the organic fertilizer production line consists of, but it seems a bit vague to friends who are new to this industry. Today Zhengzhou Huaqiang Heavy Industry will share with you the organic fertilizer production line. What are the parts?
The pellet machine part of the organic fertilizer production line equipment, the core part of the organic fertilizer production line equipment is granulation, so the fertilizer pellet machine is indispensable. The model selection of the pellet machine is determined according to the user’s output.

The other parts of the organic fertilizer production line equipment, after the granules are machined, are conveyed to the disc shaping machine through a belt conveyor to shape the granules, and the granules have reached the perfect spherical shape of organic fertilizer granules. For users in need, we will be at the end design a packaging link to directly package the final finished product, which has perfectly realized the automatic production of the entire fertilizer granulation process.
The crushing part of the organic fertilizer production line equipment. In view of the diversity of users’ raw materials, our organic fertilizer production line equipment is designed with a crushing part. In the process of equipment sales, we found that many users used relatively dry chicken manure or pig manure as raw materials, and some users even mixed some other materials to reduce the production cost of organic fertilizer. And we know that materials with too large diameter cannot be directly granulated. Therefore, before granulating, we need to pulverize the raw materials to achieve the granulation effect, and the pulverized materials can enter the organic fertilizer granulator. Of course, users with sufficient material fineness can omit this link when designing organic fertilizer equipment.
Drying part of organic fertilizer production line equipment. The prerequisite of the granulation mechanism is that the humidity of the material should be controlled below 25%. Therefore, for some raw materials with an initial humidity above 25%, they should enter the drying process first, and then enter the granulation mechanism after the dried material reaches the corresponding humidity. Of course, users with sufficient material humidity can omit this link when designing organic fertilizer equipment.

When we use the organic fertilizer production line, improper operation may cause agglomeration, which is very troublesome to deal with. Today, the organic fertilizer production line manufacturers come to everyone to talk about how to avoid agglomeration.

The longer the fertilizer is placed, the easier it is to agglomerate, and the shorter the storage time, the less likely it is to agglomerate. In order to prevent agglomeration from occurring, we should pay attention to the following aspects in the fertilizer granulation process:
1. Reasonable selection of raw materials: that is, we choose raw materials that are not easy to agglomerate as our raw materials, and choose the materials to be as dry as possible.
2. The problem of agglomeration of fertilizer generally occurs in the process of fertilizer processing and transportation. It is mainly caused by the moisture absorption of the microscopic fertilizer crystal grains, the surface dissolution, evaporation and recrystallization. In this process, the formation of crystal bridges causes small particles to become large particles agglomerate; the agglomeration problem is mainly related to materials (raw materials for fertilizer production), humidity and temperature, external pressure and storage time.
3. Add some anti-caking agents: they play a role in breaking the bridge, and the organic fertilizer production line can also add some surfactants to prevent agglomeration.
4. Adopt reasonable packaging: prevent squeezing. The packaging materials are mainly to prevent moisture absorption and ventilation. Preventing excessive squeezing during transportation and storage can also effectively prevent the problem of agglomeration. Granulation technology by organic fertilizer granulator can prevent agglomeration: because the contact area between the pellets of the round pellets is small, it is not easy to crystallize and agglomerate, so if conditions permit, granulation is a good method to prevent agglomeration.

Since the organic fertilizer pellet machine was launched, it has maintained a very high sales volume. Zhengzhou Huaqiang Heavy Industry Machinery specializes in the production of various organic fertilizer granulators, ball granulators and other equipment, with wide applicability of raw materials and uniform and full granulation. So why is the organic fertilizer pellet machine so popular? Let’s briefly introduce to you.
The organic fertilizer granulator machine can turn crop straw and waste into green and pollution-free ecological feed for livestock breeding; livestock and poultry manure, urban and rural household garbage and other wastes can be quickly turned into high-efficiency bio-organic through the organic fertilizer pellet machine Fertilizer enters green planting.

The organic fertilizer pellet machine has the characteristics of beautiful appearance, simple structure, first operation and maintenance, safety and reliability, small size, light weight, etc., users do not need special training and learning, and can be operated and used after a glance at the manual; due to low power and high output It is an ideal equipment for small and medium-sized enterprises to start businesses in biological fertilizer plants, feed plants, farming and animal husbandry plants, sewage treatment plants, townships, villages, and villages. The organic fertilizer pellet machine has strong anti-superpower ability in the fertilizer granulation process of pellets; even in the car is not stuffy even when it is fully loaded.
The organic fertilizer pellet machine produced by Zhengzhou Huaqiang heavy Machinery has the characteristics of one machine for multiple purposes. After the fertilizer production period, it can produce feed, which solves the problem of half a year of idleness of one machine; the water content of the finished pellets of this machine is 17%, and the drying process is not required. Bagging and storage, saving a lot of money and manpower.

Organic fertilizer equipment is a kind of equipment that takes chicken and pig feces as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, uses rice bran, yeast, soybean meal and sugar as biological bacteria for a certain period of time, and produces biological fertilizer through mixed fermentation under the action of sulfuric acid. Now it has been widely used in production,

Bio organic fertilizer granulator is suitable for granulation in the following range: bio organic fertilizer granulation with peat, lignite, organic fertilizer sludge and straw as raw materials; Machine compound Hefei granulation with chicken manure and other organic fertilizers as main raw materials; Cake fertilizer granulation with soybean cake as the main raw material; Granulation of full price feed and mixed feed with corn, beans and grass powder as raw materials; The biological feed straw granulated meal with crop straw as raw material is granulated.
Today, our organic fertilizer equipment manufacturer will introduce the installation method of organic fertilizer equipment to you.
1. The equipment shall be installed on a horizontal concrete foundation and fixed with anchor bolts.
2. During installation, pay attention to the verticality between the main body and the horizontal.
3. After installation, check whether the bolts at all parts are loose and whether the main engine compartment door is fastened. If so, tighten it.
4. Configure the power cord and control switch according to the power of the equipment.
5. After inspection, carry out no-load test run. Production can be carried out after the test run is normal.
Product features: the machine has beautiful appearance, reasonable structure, simple operation and maintenance, small volume and light weight. Users do not need special training to use it. They can operate it after reading the manual. In the processing of particles, it has a strong anti overload capacity, that is, it is not stuffy under full load, and there is no need to set up a separate feeding device. It has the feature of one machine with multiple functions. After the fertilizer production period, it can produce feed. It solves the problem that one machine is idle for half a year. It has small power and high output. It is an ideal equipment for biological fertilizer plants, feed plants, agricultural pastures, sewage treatment plants and farmers to start businesses.
The process of organic fertilizer equipment is simple and easy to operate. Its installation and commissioning process is simple. However, it is necessary to pay attention to the regular maintenance of the machine when it is started without load. Only in this way can we ensure the maximum use of the machine and bring greater economic benefits to the company.

 At present, organic fertilizer equipment has become a trend in the fertilizer processing industry. To invest in an organic fertilizer production project, in terms of investment costs, first consider the expenditure of equipment purchase. After all, once the project plan is established, the investment project scale and investment the funding has a clear plan direction;
It is still more important to choose from a complete set of organic fertilizer equipment manufacturer, because the entire production line is produced by a single manufacturer. In the long-term processing and running-in, a relatively complete production system has been formed, and the equipment can operate in good condition.

Secondly, it is determined whether the powdery or granular organic fertilizer processing technology determines which equipment to purchase. The size of the site determines the price of the organic fertilizer production line invested. A common practice is that the equipment manufacturer sends staff to plan the user’s available building area and planned capital, so as to make a choice of fertilizer granulation process configuration. Therefore, it is very necessary to find a manufacturer with advanced technology and reliable technology to do the planning guidance during the planning stage.
Small and medium-sized organic fertilizer production line equipment technology is basically divided into powder and granular two types, as a user, not only must have a clear understanding of the production process of the entire organic fertilizer production line process, but also must be aware of the components of the equipment and accessories. Whether we choose fermentation equipment, organic fertilizer granulator or conveyors, we need to make reasonable choices based on technology, site, and capacity.
Simple powdered organic fertilizer equipment needs to be fermented, decomposed, crushed, and sieved. Only one organic fertilizer fermentation equipment, semi-wet material crusher, and drum screening machine are needed. The main purpose of the screening machine here is In order to screen out chicken feathers, plastics and other impurities that are difficult to decompose;
A simple granular organic fertilizer production line requires fermentation, smashing, sieving, and granulation, while a refined granular organic fertilizer production line requires fermentation, smashing, sieving, mixing, granulator machine for fertilizer, drying, cooling, sieving, envelope, packaging, etc. links.