Using chicken manure to process green organic fertilizer by chain crusher

Application of traditional organic fertilizer Application of traditional organic fertilizer has a long history. Up to now, it is still the main method of applying base fertilizer in autumn and winter in most orchards. The common methods in production are compost, chicken manure, cow manure, pig manure, sheep manure and other animal manure and human manure. Among them, sheep dung is a natural green fertilizer, containing 4%~27% organic matter, more than other animal dung, rich in nitrogen, phosphorus and potassium nutrition, fine dung and thick fertilizer, belonging to thermal fertilizer. Chicken dung contains rich nutrients, especially the crude protein in chicken dung, with the content of organic matter reaching 25.5%. It can become a better green organic fertilizer through proper processing and utilization.

The chicken dung chain crusher test has proved that the reason why rapeseed cake is particularly effective in tea gardens is not only that rapeseed cake is rich in nutrients, but also that rapeseed cake produces a substance that can stimulate root growth during the decomposition process to promote the growth and absorption of nutrients of tea roots. Other organic fertilizers have similar effects. 3. Improve soil fertility and water retention capacity All organic fertilizers have strong cation exchange capacity, can absorb more potassium, ammonium, magnesium, zinc and other nutrient elements, prevent leaching, and improve soil fertility, especially the fertilizer retention capacity of mature organic fertilizer is more obvious.

How to Use Organic Manure Production Line to Treat Livestock and Poultry Manure

The manure produced by livestock and poultry breeding, such as pig manure, cow manure, sheep manure, chicken manure and other animal manure, will have a bad impact on the environment if it is not handled well. Using the new production technology of organic fertilizer production equipment, the manure is directly treated into organic fertilizer, and straw manure is turned into feed. Such a recycling fertilizer production line can solve many problems caused by livestock manure.

It is a very promising project to use organic fertilizer production line to process animal manure into organic fertilizer. The general process of processing organic fertilizer granules consists of fermentation, turning, grinding, stirring, granulation, drying and cooling. The production line of powdered organic fertilizer only needs fermentation, turning over, crushing and mixing process, and the fertilizer can be packaged and sold without heavy equipment such as rotary drum granulator, dryer and cooler.
The organic fertilizer production line can be divided into static processing and dynamic processing. Enterprises can reasonably arrange production according to different manure sources, site size and fertilizer demand. It is suggested that static processing should be adopted to produce organic fertilizer, which is less investment, simple method and easy operation.

 

Fertilizer granulator machine price is low and the granule produced is spherical. It is a very practical and widely used fertilizer granulation equipment. Organic fertilizer granulator makes use of organic matter particles under a certain force to inlay and grow up with each other, so there is no need to add binder when granulating. The organic matter after fermentation does not need to be dried, which reduces the energy consumption of drying. The fertilizer has high organic matter content and solid particles, which can be sieved after granulation.

Characteristics of organic raw materials fermented by organic fertilizer compost turner

According to the market demand and soil testing results in different places, the composting of organic raw materials after long-term fermentation can achieve three purposes, one is harmless; the other is humus; the third is to produce a large number of microbial metabolites, such as various antibiotics, proteins and so on. Compost fermentation is an indispensable step in organic fertilizer production. Compost turning machine plays an important role in organic fertilizer processing.

Characteristics of fermentation tank turner machine

1. The main shaft of the fermentation tank tipper adopts the left and right spiral long cutter bar and small shaft diameter. The movement makes the material turn evenly, with good air permeability, high crushing rate and low resistance.
2. This fermentation equipment has the advantages of high efficiency, stable operation, flexible installation, easy operation, strong adaptability to the site, simple maintenance and easy operation.
3. The shape is fully sealed, safe and reliable. The electric appliance adopts one box full control, which makes it easy to operate and safe. The compost after fermentation is used for fertilizer granulator processing.
4. The transmission part adopts large pitch chain transmission, which makes the power efficiency high, the noise low, the operation stable, does not skid.

The manufacturer supplies chicken manure organic fertilizer equipment chain crusher

The development of organic fertilizer equipment is getting faster and faster, especially in recent years, in view of the prominent problems in China’s agricultural production such as excessive use of fertilizer, low efficiency, and declining quality of cultivated land, the main goal of bio-organic fertilizer production equipment is to reduce the use of fertilizer, improve the quality of cultivated land, and realize the industrialization of new and efficient bio-fertilizer. Organic fertilizer processing equipment has many advantages in processing and producing organic fertilizer. Through services close to farmers, land and consumer groups, we can find scientific and reasonable formula, production characteristics, and high value-added organic fertilizer products, so that the whole industry can enter the track of sound development. The pace and combination of grass-roots agricultural production to help farmers increase production and create income.

Chicken dung chain crusher The chain crusher is applicable to the crushing of lumps in the production of compound fertilizer, and is also widely used in chemical, building materials, mining and other industries. During the crushing process, the machine uses high-strength wear-resistant hard alloy chain plates with synchronous rotation speed. The design of the inlet and outlet is reasonable, the crushing materials are uniform, not easy to adhere to the wall, and easy to clean. Use and characteristics of chain crusher: LP series chain crusher is applicable to the crushing of lumps in the production of organic fertilizer, and also widely used in chemical, building materials, mining and other industries. During the crushing process, the machine uses high-strength wear-resistant hard alloy chain plates with synchronous rotation speed. The design of the inlet and outlet is reasonable, the broken materials are uniform, not easy to stick to the wall, and easy to clean.

How to select suitable belt conveyor in npk fertilizer production line

The belt conveyor can transport all kinds of materials, with the advantages of economic applicability, large transport capacity, good continuity and stable work, which plays an important role in the fertilizer industry and realizes the automatic processing of NPK production line.

The belt conveyor can not only work on a single conveyor according to the customer’s transportation process requirements; but also can transport materials over long distances in rugged and complex environments to achieve automated and integrated production operations.
The material to be conveyed by the conveyor and the operating environment are different, and the choice of the belt conveyor is different.
1. When the conveying volume is large and the conveyor belt is wider, a higher belt speed should be selected;
2. For materials that are easy to roll, large in size, strong in abrasiveness, or easy to raise dust, and require high environmental sanitation conditions, a lower belt speed should be selected. For example, the granular fertilizer processed by the organic fertilizer granulator machine is suitable for low-speed transportation;
3. When the unloading truck is used, the belt speed should generally not exceed 2.5m/s. When conveying fine materials or small pieces of material, the allowable belt speed is 3.15m/s;
4. When used for feeding or conveying materials with a large amount of dust, the belt speed can be 0.8~1m/s, which can also be determined according to the characteristics of the material and the process requirements.

How to use self-propelled fermentation turner to treat organic fertilizer raw materials

As an important equipment of organic fertilizer fermentation, compost turning machine lays the foundation of organic fertilizer products. Only after good fermentation can organic fertilizer be completely harmless and can be used with confidence.

Among the composting equipment, we recommend the track-type fermentation pile turning machine, which is suitable for the production of organic fertilizer plants.

Ways of compost processing by orbital turner machine

1. The track type turner adopts groove type turning mechanism with unique turning mode. Each turning can ensure that every detail of the material is in full contact with the air, replenish oxygen and discharge moisture. The contact part between the mechanism and material is small, and the maintenance is convenient. The compost is suitable for granulation of fertilizer granulator.
2. The trough turning machine adopts a long-span bridge structure, which has two series, i.e. longitudinal span bridge type and cross bridge type. The longitudinal span bridge structure makes the moving direction of materials perpendicular to the track, and the equipment span meets the requirements of fermentation period. The length of track in fermentation area can be selected according to the treatment capacity requirements within a certain range. The increase of track length in fermentation area can increase the yield of finished products by multiple times.
3. The production process has good reliability and the energy consumption is reduced because of the track operation mode of the fermentation equipment. The compost turner is reliable and has long service life.

Composition and characteristics of chain crusher in organic fertilizer equipment

The internal structure of the chain crusher is mainly composed of the upper body, the inner lining plate, the crushing tool, the lower body, the fan, the rotor, the discharge pipe, the underframe, the bag filter and other parts. The lining plate increases the wear resistance of the equipment; The dust removal equipment solves the dust pollution problem more humanized. Workers will not be polluted by dust during operation; When entering the crushing room, the rotating tool, the tooth plate of the lining plate and the added materials are quickly crushed into powder under the combined action of the strong impact of the tool, high-speed impact and friction.

The feed inlet of the chain crusher is made of wood powder granules. The body is made of stainless steel door cover, chute and feeder. The feeding adopts frequency conversion and speed regulation to ensure uniform feeding. Ensure that the service life of mechanical equipment is extended, the product quality is improved, and the consumption cost per ton is reduced. Using the manufacturing process, you can customize the molds for various raw materials for your various wood pulverizers. The wood pulverizer effectively solves the shortcomings of difficult granulation of biomass coarse fiber and poor effect. The main drive adopts gear drive and quick-discharge hoop type. The output is about 15% higher than that of belt drive type.

When the crusher and sander is fed, an unbalanced process of about 30~60s usually occurs. In this case, the feed cannot be stopped, and the feed rate should be increased as much as possible until the vibration is reduced. When the feed particles are large, intermittent vibration will occur and return to the normal state after a few seconds. This is due to the fact that a certain throwing head of the rotor is stagnant, and the normal situation caused by the accumulation of the stored material is eliminated. tension. The rotor wear parts of the chain crusher are designed to protect the rotor body from wear. The chain crusher is mainly composed of shell, rotor, hammer, chain crusher manufacturer’s telephone, lining plate, screen plate, etc. No component has its own functions and different obligations. The price list of chain crusher and the whole crushing operation are carried out.

Complete npk fertilizer production line processing fertilizer granules

A set of organic fertilizer production line can process farm waste into green organic fertilizer, and the organic fertilizer produced can be applied to fruits and vegetables. We are specialized in the production of manure organic fertilizer for large and medium-sized livestock. We have been committed to the development and production of organic fertilizer equipment for a long time. We provide customers with process design, equipment production, installation and commissioning, and complete pre-sale, in-sales and after-sales services.

Matters needing attention in using organic fertilizer granulator machine

1. Run forward; avoid reverse.
2. It is forbidden to operate without load, and the hot engine should be fed to avoid stick sticking (shaft holding).
3. It is strictly forbidden to enter iron and other foreign matters at the feeding port. In order to avoid unnecessary accidents and affect the safety and normal production.

Equipment requirements and process introduction of NPK fertilizer production line

NPK production line can process different chemical fertilizers to obtain agricultural special crop compound fertilizer. NPK fertilizer granulation process can be generally divided into: raw material batching, NPK fertilizer mixing, compound fertilizer granulation, particle drying, particle cooling, particle grading, finished product coating and final product packaging.

Processing technology of NPK production line

1. Raw material ingredients: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, superphosphate), potassium chloride (potassium sulfate) and other raw materials are prepared according to a certain proportion (according to the market demand and soil test results in different regions).
2. Raw material mixing: mix the prepared raw materials evenly to improve the overall uniform fertilizer efficiency content of fertilizer particles.
3. Raw material granulation: the evenly stirred raw materials are sent to the rotary drum granulator for granulation (disc granulator and double roller extrusion granulator can also be selected; if the raw material is organic fertilizer, the organic fertilizer granulator machine is selected).
4. Particle drying: the granules made by the granulator are sent to the dryer, and the dryer dries the moisture contained in the granules, so as to increase the strength of the granules and facilitate their preservation.
5. Particle cooling: the temperature of the dried fertilizer particles is too high, and it is easy to agglomerate, so it needs a cooler to quickly cool the particles. The cooled fertilizer is easy to be bagged, stored and transported.
6. Particle classification: the cooled particles are graded, and the unqualified particles are crushed and re granulated. The qualified products are screened out and sent to the next processing technology.
7. Finished film: the qualified products are coated to increase the brightness and roundness of the particles.
8. Packaging of finished products: the coated particles, that is, finished products are bagged and stored in a ventilated place.

Fertilizer advantages of biological fertilizer granulator processing

It is said that the organic fertilizer processed by the organic fertilizer granulator is good, so where is it? Bioorganic fertilizer is rich in organic matter, including nitrogen, phosphorus, potassium and other elements, as well as calcium, magnesium, sulfur, manganese, zinc, copper, boron, molybdenum, chlorine and other trace elements. Most importantly, functional bacteria can decompose mineral phosphorus in soil, decompose mineral potassium in soil, release phosphorus, potassium and other nutrients, and provide stable nutrients for crops. This may be the magic of bio-organic fertilizer!

From the use effect of many years, the organic fertilizer processed by the mechanical fertilizer granulator has achieved satisfactory results in the verification of fertilizer efficiency and various crops, and has been recognized by many people. With the rapid development of organic agriculture in China, bio-organic fertilizer shows a growing market prospect.

Seven advantages of using bio-organic fertilizer

1、 Decomposition of nitrogen, phosphorus, potassium and animal and plant residues, release of nutrients, decomposition of pesticides and herbicide compounds, reduce the use of fertilizer by 30% to 50%, and increase the utilization rate of fertilizer by about 40-60%. In addition to the high level of bio-organic fertilizer, the total input of organic fertilizer processed by mechanical fertilizer granulator will not increase, but long-term bio-organic fertilizer, which may be less than that in previous years.

2、 Yield increase: grain and oil output 10-15%, cash crop output 15-25%, fruit and vegetable output 15-40%, single variety, single fruit weight increase, fruit and vegetable early maturity and harvest period extension.

3、 It can improve the disease resistance of crops. Antibiotic bacteria can reproduce in large numbers in the soil to produce antibiotics and effectively inhibit the growth of pathogens. According to different crops, the incidence rate can be reduced by 50-80%, especially for more than 30 kinds of pathogens, including blight, verticillium wilt, sunspot disease and root rot.

4、 Drought and drought: during seed dressing or top dressing at seedling stage, the roots of crops can be developed by more than 60-200%, and the ability to conserve water and fertilizer is enhanced, laying the foundation for high yield, especially the effect of fertilizer based on carbon production is greater.

5、 Soil improvement: when the organic microorganism decomposes the organic matter, it will produce a large number of organic acids and binders, which will help to form the soil colloid and massive structure that can adjust the soil PH value. Improve the physical and chemical properties of soil, increase the structure of soil block, and reduce water evaporation.

6、 Environmental protection and green: vegetable vitamins, food protein content, full of oil and grain, add one or two pieces of fructose, and fruits and vegetables grown with bio-organic fertilizer have the flavor of childhood. Recall the taste of your childhood.

7、 Multi-year yield growth effect: after the beneficial microorganisms are applied to the soil, they continue to decompose the organic matter and crude fiber for reproduction, which means that many small fertilizer plants continue to provide nutrition for crops around the crops, relax the soil, reduce the input of fertilizers and pesticides, and improve the yield and quality of crops. The comprehensive income cannot be calculated.

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