Tag: fertilizer equipment

organic fertilizer equipment

Practical methods for reducing raw material waste in ring die granulators

by organic fertilizer production line

In fertilizer production, raw material waste in ring die granulators primarily stems from substandard pellets and die blockage. Targeted measures can increase raw material utilization by 5%-8%.

First, substandard pellets are recycled. After screening in the pelletizer, broken and large particles are collected and crushed to the required particle size (consistent with new raw material) using a dedicated fertilizer crusher. These particles are then mixed with new raw material at a ratio of 1:5 for re-pelletization. Care should be taken to control the moisture content during mixing. If the moisture content of the recycled material exceeds 18%, it should be air-dried to 14%-16% before mixing to prevent moisture absorption and impact on the overall pelletizing effect. Furthermore, the recycled material mix ratio should not exceed 20% to prevent it from affecting the strength of the new pellets.

Secondly, reduce ring die blockage losses. Before each shutdown, empty the pelletizing chamber of any remaining raw material. Then, introduce a small amount of talcum powder (5-8 kg per ton of raw material). Run the ring die granulator at no load for 5 minutes to allow the talcum powder to adhere to the inner wall of the ring die, forming a protective film to prevent residual raw material from solidifying and clogging. During daily production, check the ring die holes for blockage every four hours. If a small blockage is detected, clear it with a special needle (0.5 mm smaller in diameter than the die hole) to prevent further blockage and material waste.

In addition, polish the edges of the ring die holes every 100 hours to remove burrs and minimize material loss caused by material being stuck in the holes. A magnetic separator should be installed at the pelletizer feed inlet to remove metallic impurities from the raw material, preventing them from damaging the ring die and causing pelletizing problems, further reducing material waste.

organic fertilizer equipment

Practical optimization directions for energy saving and consumption reduction in fertilizer coating machines

by organic fertilizer production line

Currently, fertilizer companies are focusing on controlling production costs. Through proper optimization, coating machines can achieve energy savings and consumption reduction, helping companies lower operating costs.

First, energy saving in the heating system. Some coating machines utilize a waste heat recovery design. A heat exchanger is installed at the heat sealing channel outlet to collect the exhaust hot air and preheat the incoming cold air, reducing heat consumption in the heating tubes. This design reduces heating energy consumption and is particularly suitable for companies with continuous production, with significant energy savings over the long term. Furthermore, variable frequency heating tubes are used, which automatically adjust power based on particle flow rate. For example, when production capacity drops to 50%, heating power is also reduced, avoiding high-temperature operation and wasting energy during idle periods.

Second, motor frequency conversion modification. The equipment’s conveyor belts, film reels, and other motors utilize variable frequency control. During production, the PLC system is linked to a particle flow sensor to automatically adjust motor speed based on particle flow rate. Compared to traditional fixed-speed motors, variable-frequency motors can save 10%-12% of electricity, operate more smoothly, and reduce noise by 5-10 decibels, improving the workshop working environment.

Third, film utilization is improved. Some coating machines support adaptive film width adjustment. When changing films of different widths, manual adjustment of the film guide mechanism is eliminated, and the optimal wrapping width is automatically matched. This reduces material loss during the commissioning process. Long-term use can significantly reduce raw material procurement costs, supporting enterprises in reducing costs and increasing efficiency.

organic fertilizer equipment

Tips for maintaining drum screener machine and extending their service life

by organic fertilizer production line

Drum screener machines are a versatile screening equipment used across multiple industries. The quality of their routine maintenance directly determines their operational stability and service life. Mastering effective maintenance techniques not only reduces equipment failures but also lowers maintenance costs.

Regular inspection and replacement of the screen mesh is essential. The screen mesh is the core component of a drum screen for precise screening and is prone to wear, deformation, and clogging over time. A comprehensive inspection is recommended at least weekly. If damage or holes are found in the screen mesh, it should be replaced promptly to prevent unscreened material from entering the finished product. If the mesh mesh is clogged, high-pressure water jets or specialized cleaning tools can be used, depending on the material characteristics, to ensure unobstructed mesh. Careful cleaning should be applied to avoid damaging the screen mesh surface, which could affect screening accuracy.

Equipment cleaning and seal maintenance are also crucial. After production, the drum should be cleaned promptly to prevent material accumulation, which could lead to agglomeration and corrosion of the drum wall. The exterior of the drum screener machine should also be wiped regularly to prevent dust and oil accumulation that could affect heat dissipation. The seal is a crucial component in preventing dust leakage. Its integrity should be inspected quarterly. If any seal is found to be aged, deformed, or damaged, it should be replaced promptly to prevent dust from entering the equipment and increasing component wear, while also ensuring a clean workshop environment.

Finally, operators must strictly follow the operating specifications of the drum screener machine to avoid overloading or improperly adjusting parameters to minimize equipment damage caused by human error.

organic fertilizer equipment

The value of BB fertilizer mixers in organic fertilizer production lines

by organic fertilizer production line

BB fertilizer mixers play a vital role in organic fertilizer production lines, providing strong support for high-quality organic fertilizer production. Organic fertilizer raw materials come from a wide range of sources, such as livestock and poultry manure and fermented straw. These materials are complex and contain varying nutrient content, requiring uniform mixing to ensure a balanced nutrient profile in the final fertilizer. BB fertilizer mixers precisely meet this core requirement.

During the production process, the fermented raw materials, processed by the organic compost turner, need to be mixed with auxiliary materials (such as humic acid and trace elements). The BB fertilizer mixer uses a stirring mechanism within a closed mixing drum to thoroughly mix the raw materials, preventing significant nutrient variations in the organic fertilizer due to uneven mixing and ensuring consistent product quality. The enclosed mixing environment also minimizes contact between the organic raw materials and the outside world, reducing the risk of contamination by impurities, aligning with the green and environmentally friendly production philosophy of organic fertilizers.

The BB fertilizer mixer also effectively integrates with other equipment in the organic fertilizer production line. The mixed raw materials are conveyed via a conveyor to the organic fertilizer granulation equipment, where they are then processed through dryers and coolers. Its easy-to-clean design prevents residual organic raw materials from deteriorating, potentially affecting the quality of the next batch of fertilizer. This helps companies build a complete and efficient organic fertilizer production system, meet market demand for green agricultural fertilizers, and enhance product competitiveness.

organic fertilizer equipment

Precautions for Using a Compost Turning Machine

by organic fertilizer production line

As a core piece of equipment for material fermentation in an organic fertilizer production line, the proper use of a compost turning machine directly impacts production safety and fermentation efficiency. During daily operation, equipment inspection and parameter adjustment must be thoroughly monitored to ensure maximum performance.

A thorough pre-startup inspection is the first line of defense for safe operation. Check the tracks or running wheels for deviation and bolt connections for looseness. In particular, check for breakage or excessive wear on the turning blade assembly to prevent blades from falling off and causing damage to the equipment during operation. Also, clear the fermentation tank of hard objects such as rocks and metal to prevent them from becoming entangled in the turning mechanism and causing it to jam. Electrical system inspection is essential. Ensure cables are intact and grounding is reliable. Install a waterproof cover during rainy weather to prevent electrical leakage.

Parameter adjustment during operation is crucial for ensuring fermentation quality. Dynamically adjust the turning depth and frequency based on the material’s characteristics: High-protein materials like fresh livestock and poultry manure require more frequent turning to ensure ventilation and oxygen supply to prevent anaerobic decay. Crude fiber materials like straw can be turned more deeply to promote even mixing. The turning speed should be matched to the material’s moisture content. If the moisture content is too high, slow the turning speed to reduce clumping. Dry materials can be turned faster to improve efficiency.

Post-downtime maintenance determines the lifespan of the equipment.After each run, clean the blades and trough to prevent caking and compaction, which increases the load at the next start-up. Regularly lubricate bearings, chains, and other transmission components, and promptly replace severely worn parts. When the equipment is idle for extended periods, it should be stored in a dry location, the blades should be coated with anti-rust oil, and the electrical system should be disconnected from the power supply and dust-proofed.

Proper operation of a compost turning machine is not only essential for ensuring production safety, but also a scientific approach to improving fermentation efficiency and reducing operational costs, laying a solid foundation for the resource utilization of organic waste.

organic fertilizer equipment

What equipment is needed for the BB fertilizer production line

by organic fertilizer production line

The BB fertilizer production line can accurately produce customized formula fertilizers to meet the needs of different soils and crops with a flexible combination of equipment. Its core equipment has its own unique uses.

The batching system is the “brain” of the production line. The automatic batching system is equipped with an intelligent control system, which accurately adjusts basic raw materials such as nitrogen, phosphorus, potassium and trace elements according to the preset proportions during production.The sensor monitors the amount of material discharged in real time and dynamically adjusts the conveying speed to ensure that the measurement error of each raw material is extremely small, ensuring the balance of fertilizer nutrients from the source and meeting the precise needs of crops for specific nutrients.

The mixing equipment is the key. The BB fertilizer blender fully mixes the prepared raw materials to evenly blend the different ingredients, avoid local nutrient unevenness, and ensure that the quality of each fertilizer grain is consistent.

The screening equipment is responsible for “checking”. The vibrating screen removes the lumps or impurities that may be produced after mixing to ensure that the fertilizer particles are uniform in size. The screen angle can be flexibly adjusted to adapt to the characteristics of different raw materials to ensure that the output fertilizer has a neat appearance, which is convenient for uniform spreading during mechanized fertilization and can improve the synchronization of nutrient release.

The packaging equipment is finished. The automatic quantitative packaging machine quickly completes bagging and sewing. The metering is accurate and efficient. It is suitable for packaging requirements of different specifications and is convenient for storage and transportation.

The entire set of production line equipment is smoothly connected, from raw materials to finished products, and the formula can be flexibly adjusted to switch to produce different types of BB fertilizers. Choosing this set of equipment can easily achieve efficient and accurate BB fertilizer production and seize the market opportunity of customized fertilizers.

fertilizer equipment for sale

Fertilizer equipment

by organic fertilizer production line

Different type fertilizer equipment are designed for producing the organic fertilizer or compound fertilizer.Different type fertilizer machines serries are equipped in the fertilizer manufacturing process.There we share more information about the fermentation compost turner machine.
What is a dumper?What is a tipper?Let’s make a detailed introduction today.
The dumper is a kind of equipment for organic fertilizer fermentation.It is a kind of industrial fermentation treatment using animal manure,domestic garbage,sludge,crop straw and other organic solids.The pusher can ferment the uniformity of fermentation materials.Thus,the front of the fermentation tank can be put in or out freely,and wastes such as feces can stay for a long time.
The stacker is suitable for the fermentation and pushing of livestock manure,sludge waste,filter mud of sugar factory,dregs,cake,straw sawdust and other organic wastes.It is widely used in the fermentation,ripening and water removing operations of organic fertilizer factory,compound fertilizer factory,sludge waste factory,horticultural field and agaricus bisporus planting factory.
Applicable scope of tipping machine:The tipping and throwing machine is suitable for the fermentation of livestock and polutry manure,sludge waste,sludge cake and straw sawdust and other organic wastes.It is also suitable for organic fertilizer production line,compound fertiizer production line,sludge waste plant and so on.It is an indispensable fertilizer equipment for fermentation,decomposition and water removal.The equipment is suitable for aerobic fermentation,and the operation function of one machine with multiple tanks can be realized when the fermentation tank and the transfer car are used together.

Fertilizer manufacturing process

The new technology of deep pool design in underground space and long-disttance dumping is to make full use of the limited ground area to make the organic waste reach harmless treatment and large-scale production.
The stucture of the titer is compact and the technology is advanced.The utilization of some benefical microorganisms can promote the rapid maturity of organic wastes such as livestock and polutry excrement.The unique aerobic fermentation technology is adopted to make the organic wastes quickly mature,remove water,sterilize and deodorize,so as to achieve the purpose of harmless,resource based and reduction treatment.The fermetation cycle is short,the engery consumption is low and the product quality is stable.
We are as the professional fertilizer machine manufacturers of producing and designing all types of fertilizer machines and fertilizer production lines for many years,and our products export to all over the world.In the different type fertilizer manufacturing process,we designed and equipped with different type fertilizer machines.Such as in the npk fertilizer manufacturing process,it is equipped with the fertilizer granulator machine with it can be the rotatry drum granulator machine or it also can be the roller press granulator machine to produce the npk,compound fertilizer granulator.Our main products are the fertilizer granulator machine,fertilizer mixer machine,fertilizer crusher machine and fermentation compost turner machine.And every series fertilizer machines are also designed different type to be used in different type fertilizer manufacturing process.
The video of the fertilizer manufacturing process:

 

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