Tag: fertilizer equipment

Precautions for Using a Compost Turning Machine

As a core piece of equipment for material fermentation in an organic fertilizer production line, the proper use of a compost turning machine directly impacts production safety and fermentation efficiency. During daily operation, equipment inspection and parameter adjustment must be thoroughly monitored to ensure maximum performance.

A thorough pre-startup inspection is the first line of defense for safe operation. Check the tracks or running wheels for deviation and bolt connections for looseness. In particular, check for breakage or excessive wear on the turning blade assembly to prevent blades from falling off and causing damage to the equipment during operation. Also, clear the fermentation tank of hard objects such as rocks and metal to prevent them from becoming entangled in the turning mechanism and causing it to jam. Electrical system inspection is essential. Ensure cables are intact and grounding is reliable. Install a waterproof cover during rainy weather to prevent electrical leakage.

Parameter adjustment during operation is crucial for ensuring fermentation quality. Dynamically adjust the turning depth and frequency based on the material’s characteristics: High-protein materials like fresh livestock and poultry manure require more frequent turning to ensure ventilation and oxygen supply to prevent anaerobic decay. Crude fiber materials like straw can be turned more deeply to promote even mixing. The turning speed should be matched to the material’s moisture content. If the moisture content is too high, slow the turning speed to reduce clumping. Dry materials can be turned faster to improve efficiency.

Post-downtime maintenance determines the lifespan of the equipment.After each run, clean the blades and trough to prevent caking and compaction, which increases the load at the next start-up. Regularly lubricate bearings, chains, and other transmission components, and promptly replace severely worn parts. When the equipment is idle for extended periods, it should be stored in a dry location, the blades should be coated with anti-rust oil, and the electrical system should be disconnected from the power supply and dust-proofed.

Proper operation of a compost turning machine is not only essential for ensuring production safety, but also a scientific approach to improving fermentation efficiency and reducing operational costs, laying a solid foundation for the resource utilization of organic waste.

What equipment is needed for the BB fertilizer production line

The BB fertilizer production line can accurately produce customized formula fertilizers to meet the needs of different soils and crops with a flexible combination of equipment. Its core equipment has its own unique uses.

The batching system is the “brain” of the production line. The automatic batching system is equipped with an intelligent control system, which accurately adjusts basic raw materials such as nitrogen, phosphorus, potassium and trace elements according to the preset proportions during production.The sensor monitors the amount of material discharged in real time and dynamically adjusts the conveying speed to ensure that the measurement error of each raw material is extremely small, ensuring the balance of fertilizer nutrients from the source and meeting the precise needs of crops for specific nutrients.

The mixing equipment is the key. The BB fertilizer blender fully mixes the prepared raw materials to evenly blend the different ingredients, avoid local nutrient unevenness, and ensure that the quality of each fertilizer grain is consistent.

The screening equipment is responsible for “checking”. The vibrating screen removes the lumps or impurities that may be produced after mixing to ensure that the fertilizer particles are uniform in size. The screen angle can be flexibly adjusted to adapt to the characteristics of different raw materials to ensure that the output fertilizer has a neat appearance, which is convenient for uniform spreading during mechanized fertilization and can improve the synchronization of nutrient release.

The packaging equipment is finished. The automatic quantitative packaging machine quickly completes bagging and sewing. The metering is accurate and efficient. It is suitable for packaging requirements of different specifications and is convenient for storage and transportation.

The entire set of production line equipment is smoothly connected, from raw materials to finished products, and the formula can be flexibly adjusted to switch to produce different types of BB fertilizers. Choosing this set of equipment can easily achieve efficient and accurate BB fertilizer production and seize the market opportunity of customized fertilizers.

Fertilizer equipment

Different type fertilizer equipment are designed for producing the organic fertilizer or compound fertilizer.Different type fertilizer machines serries are equipped in the fertilizer manufacturing process.There we share more information about the fermentation compost turner machine.
What is a dumper?What is a tipper?Let’s make a detailed introduction today.
The dumper is a kind of equipment for organic fertilizer fermentation.It is a kind of industrial fermentation treatment using animal manure,domestic garbage,sludge,crop straw and other organic solids.The pusher can ferment the uniformity of fermentation materials.Thus,the front of the fermentation tank can be put in or out freely,and wastes such as feces can stay for a long time.
The stacker is suitable for the fermentation and pushing of livestock manure,sludge waste,filter mud of sugar factory,dregs,cake,straw sawdust and other organic wastes.It is widely used in the fermentation,ripening and water removing operations of organic fertilizer factory,compound fertilizer factory,sludge waste factory,horticultural field and agaricus bisporus planting factory.
Applicable scope of tipping machine:The tipping and throwing machine is suitable for the fermentation of livestock and polutry manure,sludge waste,sludge cake and straw sawdust and other organic wastes.It is also suitable for organic fertilizer production line,compound fertiizer production line,sludge waste plant and so on.It is an indispensable fertilizer equipment for fermentation,decomposition and water removal.The equipment is suitable for aerobic fermentation,and the operation function of one machine with multiple tanks can be realized when the fermentation tank and the transfer car are used together.

Fertilizer manufacturing process

The new technology of deep pool design in underground space and long-disttance dumping is to make full use of the limited ground area to make the organic waste reach harmless treatment and large-scale production.
The stucture of the titer is compact and the technology is advanced.The utilization of some benefical microorganisms can promote the rapid maturity of organic wastes such as livestock and polutry excrement.The unique aerobic fermentation technology is adopted to make the organic wastes quickly mature,remove water,sterilize and deodorize,so as to achieve the purpose of harmless,resource based and reduction treatment.The fermetation cycle is short,the engery consumption is low and the product quality is stable.
We are as the professional fertilizer machine manufacturers of producing and designing all types of fertilizer machines and fertilizer production lines for many years,and our products export to all over the world.In the different type fertilizer manufacturing process,we designed and equipped with different type fertilizer machines.Such as in the npk fertilizer manufacturing process,it is equipped with the fertilizer granulator machine with it can be the rotatry drum granulator machine or it also can be the roller press granulator machine to produce the npk,compound fertilizer granulator.Our main products are the fertilizer granulator machine,fertilizer mixer machine,fertilizer crusher machine and fermentation compost turner machine.And every series fertilizer machines are also designed different type to be used in different type fertilizer manufacturing process.
The video of the fertilizer manufacturing process:

 

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