organic fertilizer production line

In the organic fertilizer production industry, the trough type organic fertilizer turning machine has brought many unparalleled advantages to the fermentation process with its unique design and functions, and has become a key equipment for improving the quality and production efficiency of organic fertilizers.

The primary advantage of the trough type organic fertilizer turning machine is its efficient material mixing ability. It runs along a fixed fermentation tank, and during the flipping process, it can fully stir the materials at different levels and positions in the tank. Through a specially designed flipping device, materials rich in microorganisms and nutrients in the deep layer can fully blend with materials that come into contact with the air in the surface layer, ensuring the uniform distribution of various components in the material pile. This uniform mixing provides a rich and balanced nutritional environment for microorganisms, greatly promoting their growth and reproduction, thereby accelerating the fermentation reaction rate and making the fermentation process more complete and efficient.

Good ventilation and air permeability are another key advantage of the trough type organic fertilizer turning machine in assisting fermentation. During the flipping operation, the flipping device continuously lifts and spills materials, making the originally compact materials become loose and porous. A large amount of fresh air can quickly penetrate into the interior of the material, providing sufficient oxygen for aerobic microorganisms. Adequate oxygen supply is like injecting powerful power into the life activities of microorganisms, which can more actively decompose organic matter, release more energy, and further promote the fermentation process. Meanwhile, good ventilation also helps reduce the production of odors caused by hypoxia, making the fermentation environment more environmentally friendly.

The trough type organic fertilizer turning machine performs excellently in temperature control. During the fermentation process, a large amount of heat is generated. If not effectively controlled in a timely manner, excessively high temperatures can inhibit microbial activity. This flipping machine regularly flips the material pile to dissipate the heat inside, while fully mixing the lower temperature outer layer material with the higher temperature inner layer material to balance the overall temperature of the material pile. This ensures that microorganisms are always in a suitable living environment, maintaining a stable and efficient fermentation state, effectively avoiding adverse effects on fermentation caused by abnormal temperature.

In addition, the trough structure design makes the fermentation process easy to manage and monitor. The fixed position and standardized size of the fermentation tank are convenient for operators to centrally manage and observe the fermentation situation of materials at any time. Moreover, the fixed operating trajectory of the trough type organic fertilizer turning machine reduces the interference of equipment movement within the site, improving the safety and orderliness of production.

The trough type organic fertilizer turning machine provides ideal conditions for organic fertilizer fermentation with efficient material mixing, good ventilation, precise temperature control, and convenient management, effectively promoting the vigorous development of the organic fertilizer industry.

As an important equipment in organic fertilizer production, the self-propelled organic fertilizer turning machine greatly improves the efficiency and flexibility of turning operations with its unique operating mechanism. Below is a detailed introduction to its device principle.

The self-propelled organic fertilizer turning machine mainly consists of four core parts: power system, walking system, turning system, and control system.

The power system is the energy source of the entire machine, usually equipped with a diesel engine or an electric motor. Diesel engines generate power by burning diesel, while electric motors rely on external power sources or built-in battery packs for power supply. The energy generated by the power system provides power support for the operation of various components of the equipment.

The walking system endows the stacker with the ability to move autonomously. It usually consists of driving wheels, driven wheels, transmission devices, and suspension systems. The power output from the power system is transmitted to the driving wheels through the transmission device, and the driving wheels rotate under the action of friction, thereby pushing the stacker to move forward, backward, or turn. The driven wheels serve as auxiliary support and guidance, ensuring the stability of the stacker crane during operation. The suspension system can automatically adjust the contact pressure between the wheels and the ground according to the undulating conditions of the ground, so that the stacker can travel smoothly in different terrain conditions.

The turning system is the core working component of the self-propelled organic fertilizer turning machine, responsible for turning and mixing organic materials. It mainly includes flipping tools, tool shafts, and drive mechanisms. The energy of the power system is transmitted to the tool shaft through a series of transmission components, causing the tool shaft to drive the flipping tool installed on it to rotate at high speed. The flipping knives have a special shape and arrangement. When the flipping machine travels on the material pile, the rotating knives cut into the material pile, chop, flip, and sprinkle the material, achieving the mixing of the upper and lower layers of the material and creating favorable conditions for microbial fermentation.

The control system is like the “brain” of the stacker crane, responsible for coordinating the work of various systems. Operators can precisely control parameters such as the output power of the power system, the speed and direction of the walking system, the tool speed and flipping depth of the flipping system through the control console. Some advanced self-propelled organic fertilizer turning machines are also equipped with automation control systems, which can automatically complete turning operations according to preset programs, further improving production efficiency and operational accuracy.

The self-propelled organic fertilizer turning machine achieves the functions of autonomous walking and efficient turning through the close cooperation of the power system, walking system, turning system, and control system, providing reliable technical support for the production of organic fertilizer.

The chain plate organic fertilizer turning machine plays a crucial role in the production process of organic fertilizers. Its unique working process provides favorable conditions for the fermentation of organic materials, gradually promoting the transformation of organic fertilizers.

Before the fermentation process begins, various organic wastes such as pig and cow manure, dead branches and leaves are collected and transported to the fermentation site. The staff combined these materials according to a scientific formula, stacked them neatly, and added specific microbial agents to plant the “seeds of hope” for fermentation.

After everything was prepared, the chain plate organic fertilizer turning machine began to show its skills. With the start of the machine, the chain plate transmission system begins to operate, driving the chain plate with special flipping components to slowly move. The chain plate smoothly travels along the preset track towards the material pile.

When the chain plate approaches the material pile, the flipping component begins to function. These flipping components are exquisitely designed and can penetrate deep into the interior of the material pile. As the chain plate continues to move forward, the flipping parts are like diligent farmers, flipping the materials layer by layer. The movement mode of the chain plate enables the material to form an orderly flow during the flipping process, with the bottom layer of material being carried to the top layer and the top layer of material being flipped back to the bottom layer, allowing the materials at different positions to be fully mixed.

During this process, a large amount of fresh air flows into the interior of the pile as the materials are flipped. For fermentation microorganisms that rely on oxygen for survival, this is like a ‘timely rain’. Adequate oxygen supply activates the activity of microorganisms, which are more active in decomposing organic matter, releasing heat, and accelerating the fermentation process.

Moreover, the flipping process of the chain plate organic fertilizer turning machine has continuity and stability. The chain plate moves at a constant speed, and the flipping action is coherent and smooth, ensuring that the entire material pile can be evenly flipped. There will be no excessive or insufficient local flipping, ensuring consistency in the fermentation environment.

With the back and forth operation of the chain plate organic fertilizer turning machine, the materials gradually change through continuous turning, mixing, and oxygenation. Organic matter is continuously decomposed by microorganisms, causing the temperature of the material to increase, the humidity to decrease, and the color to gradually change. After several rounds of flipping operations, the material completed a magnificent transformation from organic waste to high-quality organic fertilizer.

The chain plate organic fertilizer turning machine, with its efficient and stable working process, has become an indispensable key equipment in the organic fertilizer fermentation process, contributing important strength to the development of the organic fertilizer industry.

In the field of organic fertilizer production, hydraulic organic fertilizer turners play a crucial role in the fermentation process due to their unique technological advantages, bringing many positive impacts on improving the quality and production efficiency of organic fertilizers.

The hydraulic organic fertilizer turning machine has a powerful and stable power output, which is one of its key advantages in assisting fermentation. The hydraulic system can provide smooth and powerful power to drive the efficient operation of the flipping components. Compared to other forms of power, hydraulic power performs with ease in dealing with different material characteristics and large-scale material piles. Whether it is hard materials or large material piles, hydraulic turning machines can easily cut in and turn them, ensuring that the materials are fully stirred and creating a good material mixing foundation for fermentation.

Accurate depth control is another prominent advantage of hydraulic organic fertilizer turning machines. Through precise control of the hydraulic system, operators can adjust the flipping depth accurately according to fermentation requirements. In the early stage of fermentation, a shallower turning depth helps the surface material to fully contact with the air, promoting the initial reproduction of microorganisms; As the fermentation process progresses, increasing the flipping depth appropriately can also involve deep materials in the fermentation process, ensuring uniform fermentation of the entire material pile. This precise depth control capability effectively avoids the problem of excessive or insufficient flipping, greatly improving the fermentation effect.

The hydraulic organic fertilizer turning machine performs well in adapting to different terrains and material pile shapes. Its hydraulic driven walking device and adjustable flipping components enable the equipment to flexibly respond to various complex fermentation sites. Whether on flat ground, slightly sloping terrain, or irregularly shaped material piles, hydraulic flipping machines can operate smoothly. This flexibility ensures that the fermentation process is not limited by site conditions, improving the versatility and applicability of the equipment.

In addition, the stability and reliability of the hydraulic system ensure the continuity of the flipping operation. During the long-term fermentation and turning process, the hydraulic organic fertilizer turning machine can operate continuously and stably, reducing the risk of fermentation interruption caused by equipment failure. A stable turning operation helps maintain the stability of the fermentation environment, providing continuous and suitable growth conditions for microorganisms, thereby ensuring the smooth progress of the fermentation process and ultimately improving the quality and yield of organic fertilizers.

The hydraulic organic fertilizer turning machine, with its powerful power, precise depth control, good terrain adaptability, and reliable stability, has demonstrated significant advantages in the organic fertilizer fermentation process and has become an important force in promoting the development of the organic fertilizer industry.

Hydraulic organic fertilizer turning machine is a widely used mechanical equipment in the field of organic fertilizer production. Its unique equipment principle provides a guarantee for efficient and stable organic fertilizer turning operations.

The hydraulic organic fertilizer turning machine mainly consists of a frame, hydraulic system, turning device, walking device, and control system. Each part collaborates with each other to complete the task of turning organic fertilizer.

The hydraulic system is the core power source of the equipment. It mainly includes components such as oil pump, oil cylinder, oil pipe, and various control valves. The oil pump, driven by the motor, draws hydraulic oil from the oil tank and boosts it to have sufficient pressure energy. High pressure hydraulic oil is delivered to various cylinders and control valves through oil pipes. The control valve is responsible for accurately controlling the flow direction and flow rate of hydraulic oil, thereby achieving precise control of the extension and contraction action of the cylinder piston rod.

The flipping device directly undertakes the flipping work. It is usually composed of a flipping blade shaft, flipping tools, etc. The knife shaft is connected to the piston rod of the oil cylinder. When the piston rod of the oil cylinder expands and contracts under the action of hydraulic oil, the knife shaft moves up and down, driving the flipping tool installed on the knife shaft to penetrate the material pile. The flipping tool has a special shape and arrangement, which can effectively chop, flip, and mix organic materials when the blade axis rotates, achieving the purpose of full fermentation by shifting the upper and lower layers of the material.

The walking device enables the stacker to move within the fermentation site. It also relies on hydraulic systems to provide power. The hydraulic motor is connected to the hydraulic system through oil pipes and drives the wheels to rotate under the drive of hydraulic oil, achieving the forward, backward, and steering of the stacker. This hydraulic driven walking method has good torque characteristics and can adapt to different ground conditions and material carrying requirements.

The control system precisely regulates the operation of the entire device. The operator sends commands to the control valves of the hydraulic system through buttons, handles, and other operating components on the console, thereby adjusting the flow rate, pressure, and actions of the oil pump, cylinder, and hydraulic motor. Some advanced control systems also have automation functions, which can automatically complete the walking, flipping and other actions of the flipping machine according to preset programs, improving work efficiency and accuracy.

The hydraulic organic fertilizer turning machine converts electrical energy into mechanical energy through a hydraulic system, accurately controls the actions of the turning device and walking device, and achieves efficient and flexible turning operations for organic materials, providing solid equipment support for the high-quality production of organic fertilizers.

In the modern organic fertilizer production process, the hydraulic organic fertilizer turning machine is undoubtedly a crucial link, and its unique working process provides strong support for organic fertilizer fermentation.

Before the formal operation, the staff will carefully select various organic materials, such as livestock manure, plant residues, etc., and stack them in designated areas after reasonable proportioning. At the same time, according to the fermentation requirements, add an appropriate amount of fermentation bacteria to prepare the “catalyst” for the upcoming fermentation journey.

All preparations are ready, and the hydraulic organic fertilizer turning machine starts with a loud roar. Based on advanced hydraulic transmission principles, the power system of the machine provides stable and powerful power to various working components. Firstly, the hydraulic driven walking device drives the body smoothly towards the material pile. This device can flexibly adjust the speed and direction of travel according to the actual situation of the site, and can easily cope with complex terrain.

After arriving at the material pile, the highlight – the flipping process – officially takes place. The flipping device, precisely controlled by the hydraulic system, slowly descends and inserts into the material pile. These flipping devices are usually cleverly designed, some with wide buckets and some with special toothed rakes. Under the strong hydraulic thrust, they effortlessly cut into the material and chop it into large pieces. Next, the flipping device flips at a specific angle and force, flipping the material that has been in an anaerobic state for a long time at the bottom to the surface, allowing it to fully contact the air; Meanwhile, materials rich in oxygen on the surface are carried into the lower layer. In this way, the materials are fully mixed, creating a nutritionally balanced and oxygen rich “living environment” for microorganisms.

During the flipping process, the hydraulic system can also adjust the flipping depth and force in real time. Based on different fermentation stages and material characteristics, operators can precisely control through the control panel to ensure that each flipping is just right. For example, in the early stage of fermentation, the material is relatively loose, and the depth of flipping can be slightly shallow; As fermentation progresses, the material gradually solidifies, and then the depth of flipping is appropriately increased.

Continuous flipping operations allow microorganisms in the materials to proliferate in suitable environments, accelerating the decomposition and transformation of organic matter. The hydraulic organic fertilizer turning machine tirelessly shuttles through it until the material is fully fermented and presents an ideal mature state.

The hydraulic organic fertilizer turning machine, with its scientific and efficient working process, has become an indispensable core equipment in the organic fertilizer fermentation process, promoting the continuous development of the organic fertilizer industry.

In the field of organic fertilizer production, self-propelled organic fertilizer turners are playing an irreplaceable role, bringing numerous significant advantages to the fermentation process.

Firstly, the self-propelled organic fertilizer turning machine greatly improves the fermentation efficiency. Traditional manual flipping not only consumes a lot of manpower and time, but also results in uneven flipping, which affects the fermentation efficiency. The self-propelled flipping machine, with its powerful power and efficient flipping device, can quickly shuttle between material piles and complete large-scale flipping operations in a short period of time. It can work continuously according to the set route and speed, greatly shortening the fermentation cycle and enabling organic fertilizers to be put into the market faster.

Secondly, the flipping machine helps to achieve uniform fermentation. During the flipping process, its unique flipping structure can fully stir and mix the materials. Regardless of whether the raw materials are located in the upper, middle, or lower layers of the material pile, they can be fully swapped under the action of the flipping machine. This ensures uniform distribution of moisture, oxygen, and microorganisms in the material, creating a consistent environment for the growth and reproduction of microorganisms. A uniform fermentation environment enables all parts of the material to fully mature, improving the quality stability of organic fertilizer.

Furthermore, the self-propelled organic fertilizer turning machine can effectively control the temperature during the fermentation process. Fermentation is an exothermic process, and if the temperature is too high, it can inhibit the activity of microorganisms and even lead to fermentation failure. During the flipping process, the flipping machine can break the heat accumulation inside the material pile, dissipate the heat, and mix the relatively low-temperature materials from the outside into the interior, thereby regulating the overall temperature of the material pile. In this way, microorganisms are always in a suitable temperature environment, which can continuously and efficiently decompose organic matter and accelerate the fermentation process.

In addition, the self-propelled design gives it strong maneuverability. It can flexibly move operations between different fermentation sites and material piles of different scales, without the need for complex handling and equipment rearrangement. This not only saves time and costs, but also improves equipment utilization and adapts to diverse production needs.

The self-propelled organic fertilizer turning machine, with its advantages of improving efficiency, ensuring uniform fermentation, temperature control, and high maneuverability, has become an indispensable key equipment in the organic fertilizer fermentation process, effectively promoting the high-quality development of the organic fertilizer industry.

The trough type organic fertilizer turning machine is a key equipment in the production process of organic fertilizers, and its unique working principle provides strong support for the efficient fermentation of organic materials.

The trough type organic fertilizer turning machine is mainly composed of a crane system, a turning system, a transmission system, and a control system. Its work is carried out in a pre built fixed fermentation tank, and the design of the fermentation tank provides a stable space for material fermentation.

The driving system is the key to the movement of the trough type organic fertilizer turning machine along the length direction of the fermentation tank. It is usually composed of components such as tracks, wheels, and drive motors. The driving motor drives the wheels to run smoothly on the track, allowing the entire flipping machine to operate at different positions in the fermentation tank as needed, ensuring comprehensive coverage of the materials in the tank for flipping.

The flipping system is the core part of the equipment. It generally includes one or more sets of flipping tools, which are installed on a rotating shaft. When the device is running, the rotating shaft rotates at high speed under power drive, driving the flipping tool to rotate synchronously. The cutting tool penetrates deep into the material pile, shredding, flipping, and mixing the accumulated organic materials. In this process, the materials that were originally in the lower layer are flipped to the upper layer, and the materials in the upper layer are flipped into the lower layer, achieving full transposition of the materials.

The transmission system is responsible for transferring the energy from the power source to various working components. The power output by the motor is precisely distributed to the wheel drive shaft of the driving system and the rotating shaft of the flipping system through transmission components such as couplings and reducers, ensuring that each component can work together at the set speed and torque.

The control system endows the trough organic fertilizer turning machine with an intelligent “brain”. Operators can precisely set parameters such as equipment operating speed, flipping depth, and operation time through the control panel. Some advanced control systems also have automated programs that can automatically complete a series of flipping actions according to preset instructions, greatly improving production efficiency and operational accuracy.

The trough type organic fertilizer turning machine achieves efficient turning of organic materials in the fermentation tank through the collaborative operation of various systems. This not only creates good ventilation and air permeability conditions for material fermentation, allowing oxygen to fully integrate into the material, promoting the growth and reproduction of aerobic microorganisms, accelerating the maturation rate of the material, but also ensuring uniform material fermentation, improving the quality and production efficiency of organic fertilizers.

The trough type organic fertilizer turning machine plays a core role in organic fertilizer production, and its operation process is closely related to the fermentation efficiency and quality of organic fertilizer. Below, we will take you to understand the working process of the trough type organic fertilizer turning machine.

In the preparation stage, the staff first mix various organic materials in a certain proportion and fill them into the fermentation tank. These materials may include animal manure, crop straw, fallen leaves, etc. After the material filling is completed, add an appropriate amount of microbial agents according to the fermentation needs to provide a “power source” for subsequent fermentation.

When everything is ready, the trough organic fertilizer turning machine begins to start. It slowly moves along the fermentation tank track, and the flipping device below the body begins to operate. The flipping device usually consists of multiple rotating rake teeth or plows, which penetrate deep into the material pile as the equipment moves. They are like diligent craftsmen, chopping and flipping tight materials, flipping the bottom layer of materials to the top layer, and burying the top layer of materials in the bottom layer. This process allows the materials to be fully mixed, and the originally unevenly distributed microbial agents, water, and nutrients to diffuse evenly, creating a favorable living environment for microorganisms and accelerating the initial fermentation process.

During the flipping process, a large amount of air is mixed into the material pile. Due to the fact that most microorganisms are aerobic bacteria, sufficient oxygen supply is like injecting a “stimulant” into them, greatly increasing their activity, decomposing organic matter more quickly, and releasing heat. The trough type organic fertilizer turning machine operates continuously, constantly turning materials, ensuring a continuous supply of oxygen and also playing a role in heat dissipation. It prevents the growth of microorganisms from being inhibited due to excessive heat accumulation inside the material pile, ensuring that the fermentation temperature is always maintained within an appropriate range.

Over time, after multiple flips, the materials gradually changed. Organic matter is continuously decomposed and matured under the action of microorganisms, and the color of the material gradually becomes darker and the texture becomes looser. At this time, the trough type organic fertilizer turning machine is still working in an orderly manner, further refining the materials and promoting complete fermentation.

After a period of continuous turning and fermentation, the material reached the maturity standard, and the trough organic fertilizer turning machine completed its mission. The decomposed material becomes high-quality organic fertilizer, which can be used in agricultural production, improve soil structure, and enhance soil fertility.

The trough type organic fertilizer turning machine plays an irreplaceable role in the fermentation process through a series of orderly turning operations, laying a solid foundation for the high-quality production of organic fertilizers.

The fermentation process is crucial in the production of organic fertilizers, and the double helix organic fertilizer turning machine has become a powerful assistant for optimizing fermentation efficiency with many significant advantages.

The strong material mixing ability of the double helix organic fertilizer turning machine is one of its outstanding advantages. It is equipped with two reverse rotating spiral shafts, and the spiral blades on the shafts can stir materials from different directions when rotating at high speed. One side of the spiral pushes the material towards the center, while the other side acts in the opposite direction. This unique operation allows the material to achieve all-round and deep mixing in a short period of time. Both large raw materials and various added microbial agents can be evenly distributed throughout the entire material pile, providing a balanced nutritional environment for microorganisms and greatly promoting the fermentation process.

Good ventilation and air permeability are also key advantages of this turning machine in assisting fermentation. During the flipping process, the spiral blades continuously lift and scatter the materials, making the originally compact pile fluffy and porous. This change increases the contact area between the material and air, allowing a large amount of fresh air to smoothly enter the interior of the material. Adequate oxygen supply meets the growth needs of aerobic microorganisms, which can more actively decompose organic matter in aerobic environments, accelerate fermentation reactions, and effectively shorten the fermentation cycle.

The double helix organic fertilizer turning machine performs well in temperature control. During the fermentation process, heat is generated, and if not adjusted in a timely manner, excessively high temperatures may inhibit microbial activity. This flipping machine continuously flips the material pile to dissipate the heat inside and avoid local overheating. At the same time, it fully mixes the low-temperature materials on the outer layer with the high-temperature materials on the inner layer, keeping the temperature of the entire material pile relatively uniform and suitable, creating a stable living environment for microorganisms, and ensuring the stable and efficient fermentation process

In addition, the flipping action of the double helix structure is relatively gentle and will not excessively damage the structure of the material. For some organic materials containing fiber components or with fragile texture, it is beneficial to maintain the integrity of the materials while ensuring sufficient stacking, which is conducive to retaining the beneficial components in the materials and improving the quality of the final organic fertilizer.

The double helix organic fertilizer turning machine, with its advantages in material mixing, ventilation, temperature control, and material protection, has comprehensively optimized the organic fertilizer fermentation process, laying a solid foundation for the production of high-quality organic fertilizers.