organic fertilizer production line – Page 170 – organic fertilizer granulator

Maintenance of chain type organic fertilizer crusher

2022-12-14 by organic fertilizer production line

First, do a good job in thermal insulation The climate and environment make the transmission parts of various parts start slowly or fail to start due to freezing, which requires that the workplace of the chain type organic fertilizer crusher or the chain type organic fertilizer crusher itself must have certain thermal insulation measures. The raw materials used for the operation of the chain type organic fertilizer crusher must also be subject to antifreeze treatment The moisture of organic fertilizer raw materials is too high, and antifreeze treatment is also critical for the use of organic fertilizer granulator in winter.

Second, use special lubricating oil Low temperature and frequency of use may cause the lubricating oil to encounter freezing and retention, which will affect the lubricating oil supply of the chain type organic fertilizer crusher. Timely adding lubricating oil to this popular chain type organic fertilizer crusher can maintain better use effect.

Third, reasonable maintenance After each work, the chain type organic fertilizer crusher must be checked and maintained, mainly focusing on the drive part, lubrication part and residual material cleaning. The maintenance is the basis for the use of the chain type organic fertilizer crusher in winter In addition, the failed parts of the organic fertilizer chain crusher shall be replaced in time to avoid the operation of the organic fertilizer chain crusher with problems, reduce the production and use costs caused by the machine failure, and the reasonable maintenance shall also be completed regularly to ensure the maintenance and attention of each component in order to make the organic fertilizer chain crusher show a better effect.

Fertilizer granulator machine

Use the fertilizer production line to treat the feces produced in the farm innocuously

2022-12-14 by organic fertilizer production line

Before purchasing fertilizer equipment, first determine what purpose to prepare to produce organic fertilizer. According to the visit information received by our organic fertilizer production equipment manufacturers, the customers who need fertilizer production equipment are mainly the following.

Manure produced by farms using fertilizer production line needs to be treated innocuously to avoid environmental pollution caused by animal manure, thus affecting people’s health. Large scale farms purchase the equipment for harmless utilization of feces, that is, the relevant aerobic composting and fermentation equipment, to make primary organic fertilizer. Because it has not been deeply processed, it does not meet the standard of organic fertilizer, so it can only be used by itself or sold privately with fermented soil fertilizer.

The second situation is that industrialized processing plants process waste materials to make organic fertilizers. A full set of organic fertilizer production equipment treats farm manure, sludge from urban sewage plants, kitchen waste, food factory waste, farmland garden organic waste and other centralized treatment, which can protect our environment to the utmost extent and also Improve equipment utilization and plant utilization. The organic fertilizer granulator machine deeply processes the waste raw materials. The organic fertilizer products have high nutrients and good fertilizer efficiency. The quality of the organic fertilizer production is controlled, and the organic fertilizer products can be sold to the market and gain profits.

In addition, the fertilizer factory sees the strong market demand for organic fertilizer, and then purchases organic fertilizer production equipment, and the organic fertilizer production line produces organic fertilizer.

fertilizer equipment for sale

Improve the working efficiency of organic fertilizer crusher

2022-12-14 by organic fertilizer production line

Improve the working efficiency of organic fertilizer crusher

1. The selection of materials is the key. When selecting materials, pay attention to the hardness of materials. The harder the material is, the more difficult the equipment is to crush and wear. The crushing speed is slow and the natural crushing capacity is small.

2. The humidity of the material is the key. When the water content of the material is large, the material is easy to stick in the grinder, but it is also easy to block during the feeding process, thus reducing the crushing capacity. Therefore, the water content should be reduced as much as possible before crushing so that the grinder can operate better.

3. Crushing materials require high fineness, that is, the finer the material, the smaller the crushing capacity.

4. Composition of crushing materials: The more fine powder content in the materials before crushing, the greater the impact on crushing, because these fine particles are easy to adhere and affect transportation. The content of fines shall be pre screened.

5. Viscosity of materials: that is, the greater the viscosity of materials, the easier the bonding.

6. The better the abrasion resistance of the crushing parts (hammers and jaw plates) of the crushing equipment, the stronger the crushing capacity. If they are not abrasion resistant, the crushing capacity will be affected. For example, crushed straw can be made into organic fertilizer, which can destroy farmland and greatly improve the use efficiency based on farmland.

fertilizer equipment for sale

double roller granulator for organic fertilizer production

2022-12-14 by organic fertilizer production line

The double roller granulator is produced by non drying normal temperature process, and is formed at one time. The equipment has less investment and good economic benefits.

The complete set of equipment is compact, scientific and reasonable, and technologically advanced. Energy saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of compound fertilizer, medicine, chemical industry, feed and other raw materials, with high granulation rate.

The double roller granulator is the key equipment for compound fertilizer granulation. It is advanced in technology, reasonable in design, compact in structure, novel and practical, and low in energy consumption. It forms a small production line with corresponding equipment. It can form a continuous, mechanized production with a certain capacity, without drying, and under normal temperature. The product is rolled and shaped at one time to make the product quality meet the requirements of compound fertilizer technical indicators. It is used to produce high, medium Low concentration special compound fertilizer and the updated products for energy conservation and consumption reduction in the compound fertilizer industry.

Capsule filling particles, pigments, detergents, catalysts, strontium carbonate, chemical fertilizers, white carbon black, inorganic salts, chlorides, cyanuric acids, pesticides, oxides, etc., as well as industrial recovered dust materials: such as iron foundry dust, lead, zinc, aluminum dust, converter dust, filter dust, grinding dust, etc The material is forced into shape by mechanical pressure, without any wetting agent, and the product purity is guaranteed.

The production process of double roller granulation is short, with low energy consumption and large output The dry powder is directly granulated, without the need for subsequent drying process, which is more conducive to the connection and transformation of the existing production process. The particle strength is high, and the increase of bulk specific gravity is more significant than other granulation methods. It is especially suitable for the occasion of increasing the bulk weight of products. The operation flexibility is large and the adaptability is wide. The extrusion force can be adjusted by hydraulic pressure.

Fertilizer granulator machine

double roller granulator for organic fertilizer production

2022-12-14 by organic fertilizer production line

The double roller granulator is produced by non drying normal temperature process, and is formed at one time. The equipment has less investment and good economic benefits.

Fertilizer granulator machine

Benefits of organic fertilizer on agricultural production

2022-12-14 by organic fertilizer production line

Organic fertilizer is made from livestock manure, straw and other raw materials through fermentation and decomposition of beneficial microorganisms. The direct use of non rotting organic substances will cause serious problems, such as root burning, chicken pox and other diseases, which will seriously affect the quality and efficiency of fruits. The process of fermentation and decomposition is mainly through the high-temperature aerobic fermentation of microorganisms (the decomposition temperature can reach more than 80 ℃), harmless, stable and deodorized substances to form organic fertilizers, which are conducive to the growth and development of fruit trees and improve the soil.

Organic fertilizer is a kind of organic fertilizer and a certain number of functional microorganisms. After the impurities in livestock manure, crop straw, agricultural and food processing products and organic wastes are treated, it is combined with multifunctional fermentation seed agent, rapid deodorization, maturation and dehydration, and then added with functional biological seed agent for treatment. It meets the chemical fertilizer principle requirements for the production of safe and pollution-free green agricultural products, and is a promising fertilizer. When applying bio organic fertilizer to vegetables, we must master the correct fertilization method to obtain good fertilization effect.

There are two types of machines that you can obtain for producing dry chicken manure pellets. This will include a flat die granulator and a double roller granulating machine. A flat die granulator is a self-contained machine that can be positioned in any indoor facility. The manure is added to the top, and the pellets are produced by compressing the material from up above. A double roller granulator is a machine that can produce pellets by rolling two separate rollers that come together. The pellets will be made, and will be dropped out at the bottom. Once they are dry, you can package them, or you can simply use them on your crops.

npk fertilizer production line

How to improve the pelletizing rate of NPK fertilizer production

2019-11-19 by organic fertilizer production line

NPK compound fertilizer is characterized by simple composition, high nutrient content, low dosage, quick fertilizer effect, convenient application, transportation and storage, and rapid improvement of yield and quality. In order to produce large quantities of high-quality compound fertilizer, the first step is to produce good fertilizer granules.

The main factors influencing NPK fertilizer production line are as follows:

Production equipment;
Process technology;
Physical and chemical properties of raw materials;
Production formula and added conditioner;
Air temperature and air volume at the outlet of the dryer;
Temperature and liquid phase quantity of granulating materials;
Material flow;
Material return ratio;
Quality of operators;
Climatic conditions.

Only by integrating the above factors into making fertilizer granules, can we produce NPK fertilizer with high yield and good quality, one of which is indispensable.

NPK fertilizer production line

Improving the performance of NPK fertilizer production equipment is the basis

Choose qualified production equipment, choose well-equipped, complete test means, reliable product quality manufacturers, under the guidance of experienced personnel to buy, late equipment management and maintenance personnel to have a certain professional level. Zhengzhou Huaqiang Co.Ltd are leading agricultural fertilizer machine manufacturers in China. We has strong technical strength in fertilizer machines. All of our products comply with international quality standards and greatly appreciated in a variety of different markets throught the world.

Choosing ammonium phosphate with good viscosity as raw material is the premise

The pelletization of NPK fertilizer mainly depends on the viscosity of ammonium phosphate and conditioner, and the poor viscosity of ammonium phosphate directly affects the pelletization rate of compound fertilizer. Therefore, when purchasing ammonium phosphate, we should consider not only nutrient content and price, but also its viscosity. From the actual production experience, the viscosity of diammonium phosphate is better than that of monoammonium phosphate.

Ensuring the fineness of raw materials and feedbacks is essential

The finer the powder of the raw material, the better the viscosity of the material, the more important it is to improve the efficiency of the crusher

Chain crusher to help make the big granules into the fine powder and get back to fertilizer granulator machine. It is simple and compact in structure, cover small area, easy maintenance such characters, crushing effect is good, smooth operation, easy to clean.

Material mixing is an important measure to improve the NPK fertilizer production line efficiency

The material is mixed evenly, on the one hand, the mixer mixes the fresh material evenly, on the other hand, the mixer combines the returned material and the fresh material evenly. Because the fine powder in the returned material is mostly potassium and nitrogen with poor viscosity, it is the material that is least likely to form into a ball, while the fresh material has better viscosity and is easy to form into a large ball in production. Mix the two thoroughly to prevent the formation of large balls and too much powder.

Suitable moisture and pelletizing temperature are the key

Only when the temperature and water content of granulating materials are adjusted to the optimal point can the granulation area be ensured to be normal.

The disc fertilizer granulator is suitable for the production with small yield, and the rotary drum granulator is suitable for the mass production of NPK fertilizer. Addition of moisture during granulation requires certain experience of operators.

Suitable air volume and stable furnace temperature are the preconditions

The size of the air volume directly affects the drying effect, the air volume in the dryer, the drying effect is good. If the air volume is too large, it is easy to extract the powder in the simplified body, and the wind speed should be less than 2m/s.Best cooling head end temperature difference is about 100℃, the import and export temperature cannot frequent adjustment. When urea is used as nitrogen source, the temperature should be determined according to the amount of urea. The more urea is used, the lower the drying operation temperature will be.

fertilizer equipment for sale

Fertilizer equipment

2019-11-19 by organic fertilizer production line

Different type fertilizer equipment are designed for producing the organic fertilizer or compound fertilizer.Different type fertilizer machines serries are equipped in the fertilizer manufacturing process.There we share more information about the fermentation compost turner machine.
What is a dumper?What is a tipper?Let’s make a detailed introduction today.
The dumper is a kind of equipment for organic fertilizer fermentation.It is a kind of industrial fermentation treatment using animal manure,domestic garbage,sludge,crop straw and other organic solids.The pusher can ferment the uniformity of fermentation materials.Thus,the front of the fermentation tank can be put in or out freely,and wastes such as feces can stay for a long time.
The stacker is suitable for the fermentation and pushing of livestock manure,sludge waste,filter mud of sugar factory,dregs,cake,straw sawdust and other organic wastes.It is widely used in the fermentation,ripening and water removing operations of organic fertilizer factory,compound fertilizer factory,sludge waste factory,horticultural field and agaricus bisporus planting factory.
Applicable scope of tipping machine:The tipping and throwing machine is suitable for the fermentation of livestock and polutry manure,sludge waste,sludge cake and straw sawdust and other organic wastes.It is also suitable for organic fertilizer production line,compound fertiizer production line,sludge waste plant and so on.It is an indispensable fertilizer equipment for fermentation,decomposition and water removal.The equipment is suitable for aerobic fermentation,and the operation function of one machine with multiple tanks can be realized when the fermentation tank and the transfer car are used together.

Fertilizer manufacturing process

The new technology of deep pool design in underground space and long-disttance dumping is to make full use of the limited ground area to make the organic waste reach harmless treatment and large-scale production.
The stucture of the titer is compact and the technology is advanced.The utilization of some benefical microorganisms can promote the rapid maturity of organic wastes such as livestock and polutry excrement.The unique aerobic fermentation technology is adopted to make the organic wastes quickly mature,remove water,sterilize and deodorize,so as to achieve the purpose of harmless,resource based and reduction treatment.The fermetation cycle is short,the engery consumption is low and the product quality is stable.
We are as the professional fertilizer machine manufacturers of producing and designing all types of fertilizer machines and fertilizer production lines for many years,and our products export to all over the world.In the different type fertilizer manufacturing process,we designed and equipped with different type fertilizer machines.Such as in the npk fertilizer manufacturing process,it is equipped with the fertilizer granulator machine with it can be the rotatry drum granulator machine or it also can be the roller press granulator machine to produce the npk,compound fertilizer granulator.Our main products are the fertilizer granulator machine,fertilizer mixer machine,fertilizer crusher machine and fermentation compost turner machine.And every series fertilizer machines are also designed different type to be used in different type fertilizer manufacturing process.
The video of the fertilizer manufacturing process:

organic fertilizer production line

How to Make Organic Fertilizer by Feces Composting

2019-11-19 by organic fertilizer production line

Fecal composting organic fertilizer manufacturing process is to adjust the carbon-nitrogen ratio in the manure of the livestock and poultry by turning machine, manually controlling the conditions of water, temperature, pH and the like, and treating the manure of the livestock and poultry by the fermentation of the microorganisms to produce organic fertilizer.

I. Major organic fertilizer production equipmentfor composting

The composting process requires a large number of organic fertilizer processing equipment.

(1). Pre-treatment equipment: mainly include stockyard, unloading platform, feeding door, loading machinery, transport machinery and so on.

(2). Composting equipment: mainly trough compost turning machine, windrow turner machine, fermentation tank.

(3). Fertilizer granulator machine : mainly drum granulator, disc granulator, flat-die extrusion pelleting machine, organic fertilizer granulator, ring-die pelleting machine.

(4). Screening and packaging equipment: mainly drum screener, fertilizer packing machine.

organic fertilizer production equipment

II. Main Technical Parameters of composting

(1). C/N ratio: C/N balance of compost mixture is the key factor for microorganisms to achieve better biological activity. The C/N ratio of compost mixture should be kept at 25-35:1.

(2). Humidity: Aerobic composting should generally be maintained at 40-70%.

(3). Acidity and alkalinity: Acidity and alkalinity vary with the types of compost mixtures and different stages of composting process. Normally, they need not be regulated. If they need to be regulated, they can be regulated by adding alkaline or acidic substances to the mixture before the beginning of composting degradation.

(4). Other design parameters: Rectangular fermentation stacking composting mode, the windrow turner should be used regularly to turn the pile, so that the temperature is kept below 75℃, and the turning frequency is 2-10 days/time. The width and depth of rectangular stacks are limited only by the overturning equipment. The stacks are generally 1.2-1.8 meters deep and 1.8-3 meters wide. The height of the compost is usually 2.5-4.5 meters, and the width is usually twice the depth. Fermentation tank composting, need to build fermentation tank, fermentation tank length is unlimited.

III. Matters needing attention in composting

(1). Composting time: Composting time varies with C/N ratio, humidity, weather conditions, type of composting operation and management, waste and additives. The composting time of well-managed strip-cutting fermentation compost in summer is generally 14-30 days.

(2). Temperature: We should pay attention to the monitoring of composting temperature. The composting temperature should exceed 55℃, so as to be conducive to microbial fermentation and kill pathogens.

(3). Humidity: Pay attention to monitoring the humidity of compost mixture periodically. Excessive or low humidity will reduce or stop the composting speed.

(4). Odor: Odor is a good indicator of composting operation stage. Decay odor may mean that compost is changed from aerobic to anaerobic.

organic fertilizer granulator

Classification of organic fertilizer machine

2019-11-19 by organic fertilizer production line

Different type organic fertilizer machine and inorganic fertilizer machine are designed and produced by the fertilizer machine manufacturers.The organic fertilizer can be classified as different type,we can share the common type with you about the fertilizer manufacturing process.The fertilizer machine manufacturers designed different type fertilizer production lines and different type fertilizer machines to produce the organic fertilizer granulator or inorganic fertilizer granulator.Using the complete fertilizer production line not only improve the efficient,it also simplify the process of producing the organic fertilizer granulator.In the organic fertilizer production line it is equipped with different type organic fertilizer machine.

Organic fertilizer is divided into :
1.Straw organic fertilizer:Straw is the by-product crop harvest.It is one of the precious organic fertilizer resources of its rich variety and quantity.Crop straw is the crop residue left after seed harvest,including cereals,beans,potatoes,oil hemp,cotton,sugarcance,tobacco and other crop straw.At present,the annual output of crop straw in the world is more than 2 billion tons,which is the fourth largest engery in the world after coal,oil and natural gas.The basic components of straw are cellulose,hemicellulose and lignin.Due to the structural differences of each part,the microorganisms involved in the decomposition of straw are different in each stage.The water,aeration,temperature,C/N ratio and PH value of straw must be well controlled in the treatment stage.
2.Manure organic fetilizer:Excrement is the excrement of human and livestock.It is a traditional way to treat excrement when it is returned to the field as fertilizer.It hass achieved good results in improving soil and increasing agricultural output.The folk saying”rasing pigs without making money,looking back at the fields’ exactly reflects the position of excrement in agricultural production.The use of animal manure as fertilizer is the most fundamental way out for these low use value substances,and it also the most commonly used way to deal with animal manure in the world.At present,due to the use of a large number of antibiotics,stimulants,tranquailizers,livestock manure must be treated with high temperature and high pressuse to make organic fertilizer.There,when using the animal manure as the organic fertilizer raw materials we need to notice that we are first to ferment the animal manure using the fermentation compost turner machine.After put them into the fertilizer granulator machine to make into organic fertilizer granulator.

Organic fertilizer production line
3.Humic acid fertilizer:Humic acid fertilizer is a kind of fertilizer made of peat,lignite and weathered coal with more humic acid content as the main raw materials,through chemical or biological transformation and adding a certain amount of nitrogeen,phosphorus,potassium or some trace elements.Such as humic acid potassium,humic acid microelement fertilizer,etc.Humic acid fertilizer contains a lot of organic matter,which has the characteristics organic fertilizer,wuick acting nutrients and some characteristics of chemical fertilizer,so it is a multifunctional organic-inorganic compound fertilizer.

When producing the organic fertilizer granulator,the new type organic fertilizer granulator machine is the common equipped in the organic fertilizer production line.Sometimes,the rotary drum granulator is also can be used to produce the organic fertilizer granulator.A series of fertilizer machines are equipped in the different type fertilizer production lines.The fetilizer production lines are designed not only improve the working efficient,it also improve the using rateof the raw materials.