Category: organic fertilizer equipment

The specific process of using an organic fertilizer turning machine to produce organic fertilizer usually includes the following steps:

Raw material preparation:

Firstly, collect and preprocess chicken manure to remove impurities and ensure the cleanliness and homogeneity of the raw materials.

According to the needs, it may be necessary to carry out pre-treatment processes such as crushing and screening of chicken manure to achieve suitable particle size and texture.

Raw material stacking:

Stack the prepared chicken manure evenly in the designated fermentation area.

When stacking, consideration should be given to the working space of the subsequent organic fertilizer turning machine to ensure that the shape of the pile is suitable for the working mode of the turning machine.

Set parameters:

Based on the characteristics and fermentation requirements of chicken manure, set the working parameters of the organic fertilizer turning machine, such as turning frequency, turning depth, etc.

The parameter settings should ensure that the flipping machine can effectively flip the stack while avoiding damage to the stack.

Start the stacker:

Start the organic fertilizer turning machine and let it start turning the chicken manure pile.

The flipping machine automatically completes the flipping action according to the preset parameters, evenly flipping the chicken manure to promote the fermentation process.

Fermentation process:

Under the action of the composting machine, chicken manure undergoes aerobic fermentation, and microorganisms decompose the organic matter in the manure, producing heat and carbon dioxide.

During the fermentation process, the temperature gradually increases to reach the temperature range suitable for microbial activity, usually between 50-70 degrees Celsius.

Monitoring and adjustment:

During the fermentation process, it is necessary to regularly monitor key parameters such as temperature and humidity of the heap to ensure the normal progress of the fermentation process.

According to the monitoring results, adjust the parameters of the flipping machine in a timely manner, such as increasing the flipping frequency, to maintain the appropriate state of the pile.

Mature judgment:

When the temperature of the chicken manure pile begins to decrease and remains stable for a period of time, it indicates that the fermentation process is nearing its end and the organic fertilizer has basically matured.

At this point, the turning machine can be stopped to allow the organic fertilizer to cool naturally and ripen.

Post ripening and sieving:

Let the organic fertilizer continue to ripen in the heap for a period of time to further stabilize its quality.

After the post ripening process, use a screening machine to screen the organic fertilizer, remove large chunks of incompletely decomposed material, and obtain qualified organic fertilizer products.

Packaging and Storage:

Pack the screened organic fertilizer and store it in a dry and ventilated warehouse, waiting for sale or use.

Equipment maintenance:

After each turning operation, clean and maintain the organic fertilizer turning machine to ensure its normal operation and service life.

Through the above process, the organic fertilizer turning machine can efficiently produce high-quality organic fertilizer, providing a high-quality source of organic fertilizer for agricultural production.

The workflow of an organic fertilizer turning machine usually follows the following steps:

Raw material deployment:

Evenly lay the prepared organic materials, such as livestock manure, crop straw, etc., in the fermentation bed or composting field.

The laying thickness of raw materials is usually determined based on the type of material and fermentation requirements.

Start the stacker:

According to the needs of the fermentation process, set the working parameters of the organic fertilizer turning machine, such as turning frequency, turning depth, etc.

Start the flipping machine to begin flipping the pile.

Pile flipping homework:

The organic fertilizer turning machine uses its rotating turning shovel or rake teeth to turn the materials in the pile up and down, achieving material mixing and ventilation.

This process helps to increase the oxygen concentration inside the reactor, promoting the growth and metabolic activity of microorganisms.

Adjust temperature and humidity:

During the flipping process, the temperature and humidity of the pile can be adjusted by controlling the flipping frequency and depth to maintain optimal fermentation conditions.

For certain specific fermentation processes, such as aerobic fermentation or anaerobic fermentation, special temperature or humidity control measures may be required.

Fermentation process:

After a period of flipping, organic materials undergo biodegradation reactions, generating heat and promoting microbial activity.

As fermentation progresses, the temperature of the heap will rise and gradually decrease after reaching a certain peak, which is a sign of vigorous microbial activity.

Mature stage:

When the temperature of the heap begins to steadily decrease and reaches a lower level, it indicates that the fermentation process is nearing completion and the organic materials have entered the mature stage.

At this stage, microbial activity slows down, organic matter further decomposes, and stable organic fertilizers are formed.

Subsequent processing:

Mature organic fertilizers can undergo subsequent treatments such as screening, crushing, and drying to meet different usage requirements.

The processed organic fertilizer can be used for fertilizing farmland, improving soil structure, and providing the nutrients needed by plants.

Equipment maintenance:

After each flipping operation, clean and maintain the organic fertilizer flipping machine to ensure its normal operation and extend its service life.

Through the above workflow, the organic fertilizer turning machine can efficiently process organic materials, produce high-quality organic fertilizers, reduce environmental pollution, and promote sustainable agricultural development.

 With the rapid development of agriculture, crops and fertilizers are inseparable, and organic fertilizer is an indispensable fertilizer in agricultural development. The raw materials of the organic fertilizer manufacturing process are agricultural straw waste and livestock waste. The crushed straw and livestock manure are mixed with each other, and after high-temperature fermentation and decomposing, they are processed into commercial fertilizer through organic fertilizer production line equipment.

Organic fertilizer is rich in nutrients, but there are also unqualified fertilizers mixed into it, such as too much raw material, too long crushed straw, etc. As a manufacturer of NPK fertilizer manufacturing process and organic fertilizer production process equipment, we introduce the following methods to identify fertilizer quality:

1) Take a water cup with bubble method, soak the organic fertilizer sample in water, then crush the organic fertilizer soaked in water by hand, mix the raw material of organic fertilizer intuitively, and place it for a period of time. If the organic fertilizer and water are stratified in a short time, it means that the proportion of organic fertilizer is large and the soil is more.

(2) Hand twisting method uses organic fertilizer as raw material and rolls back and forth with thumb and index finger. If there is feeling of hand injury, there will be sand or other impurities.

3) Smell the smell of the fertilizer carefully to see if there is ammonia, manure or silt smell. The decomposed organic fertilizer should be a mature smell after being regularly thrown by the compost turning machine.

4) After selecting organic fertilizer, some organic fertilizer was not applied to crops, and the performance of the plant was observed. Good organic fertilizer had obvious influence on the growth, yield and quality of the plant.

5) Check whether the packaging meets the specifications and whether it is approved for production (generally approved production does not have its own factory and has no source of raw materials).

6) The organic fertilizer machine manufacturer pointed out that using the strain test method, take a water cup and put the organic fertilizer into it, sprinkle a little water (be careful not to soak the water, wet the line), and place it in a warm and suitable place. A good organic fertilizer will Take the head out of the white Pythium, the broken organic fertilizer particles will also see white mycelium inside.

What are the precautions for maintenance of organic fertilizer turning machine

1. Daily check:

Before and after daily use, conduct a comprehensive visual inspection of the stacker to confirm that there are no obvious signs of wear, cracks, or damage.

Check the fastening condition of each component, especially the parts that are prone to loosening, such as bolts, screws, etc., to ensure that they are firm and not loose.

Check the wear of the blades or teeth, and replace them promptly if severe wear or damage is found.

2. Regular lubrication:

According to the user manual, regularly add lubricating oil to the movable parts of the organic fertilizer turning machine to reduce wear and ensure smooth operation.

Especially for key components such as gears and bearings, it should be ensured that the lubricating oil is sufficient and clean.

3. Cleaning and hygiene:

After use, promptly clean the residual organic materials on the organic fertilizer turning machine to avoid material drying or corrosion of the equipment.

Be careful when cleaning to avoid causing secondary damage to the machine.

4. Electrical system inspection:

Regularly inspect electrical circuits and control systems to ensure that there are no worn, broken, or aged wires.

Check if the electrical connections are secure and if there is any burning or loosening of the joints.

5. Seasonal maintenance:

Before the arrival of the cold season, conduct an anti freezing inspection on the organic fertilizer turning machine to ensure that all liquid pipelines and valves are not leaking, and drain any accumulated water.

During the hot season, check if the cooling system is working properly to ensure that the equipment is not damaged due to overheating.

6. Professional maintenance:

According to the frequency of use and the manufacturer’s maintenance recommendations, professional maintenance should be carried out at least once a year, with more in-depth inspections and necessary repairs carried out by professional personnel.

7. Spare parts reserve:

Reserve some commonly used spare parts, such as blades, bearings, etc., so that they can be quickly replaced when needed, reducing downtime.

8. Operating standards:

Ensure that operators understand and follow the correct operating procedures to avoid equipment damage caused by misoperation.

9. Record maintenance status:

Establish detailed maintenance records, recording the date, content, and replaced parts information of each inspection and maintenance, in order to track the maintenance history of the equipment.

By following the above maintenance precautions, the service life of the organic fertilizer turning machine can be effectively extended, ensuring its continuous and stable operation, while also preventing potential failures and ensuring production safety.

When dealing with different types of fertilizers, in order to ensure that the organic fertilizer turning machine can work efficiently and stably, the following adjustment measures are usually required:

Analysis of raw material characteristics:

Firstly, conduct a detailed analysis of different types of organic materials to understand their physical and chemical properties, such as moisture content, carbon nitrogen ratio, particle size distribution, etc.

Adjust the flipping parameters:

Adjust the working parameters of the organic fertilizer turning machine based on the characteristics of the raw materials, such as turning frequency, turning depth, and turning speed.

For example, for raw materials with high moisture content, it may be necessary to increase the flipping frequency to improve ventilation efficiency.

Optimize the flipping device:

For materials of different hardness and shapes, it may be necessary to adjust the design of the tipping shovel or rake teeth to meet the flipping requirements of the materials.

For materials with strong viscosity, it may be necessary to use a tipping shovel made of special materials to prevent adhesion.

Control fermentation environment:

By adjusting the operating strategy of the organic fertilizer turning machine, such as intermittent turning or continuous turning, the temperature and humidity of the pile body can be controlled to adapt to the fermentation conditions of different raw materials.

For example, for materials that require high-temperature fermentation, it may be necessary to increase the flipping frequency to maintain high temperatures.

Monitoring the fermentation process:

Install sensors and monitoring equipment to monitor real-time indicators such as temperature, humidity, and pH value of the heap, and adjust the working status of the organic fertilizer turning machine based on data feedback.

Adjust the subsequent processing flow:

Adjust the subsequent processing steps, such as screening, crushing, drying, etc., based on different types of organic materials to meet the quality requirements of the final product.

Training operators:

Train operators on the characteristics and processing requirements of different raw materials, as well as how to adjust the stacker to meet these requirements.

Through the above adjustment measures, it can be ensured that the organic fertilizer turning machine can achieve the best working effect when processing different types of organic materials, and produce high-quality organic fertilizers.

Advantages of organic fertilizer manufacturing process in processing straw waste

1.Harmless treatment of agricultural waste and scientific and reasonable production. It can solve the problem of processing organic matter such as kitchen waste, weeds, straws, etc., realize the regeneration and utilization of waste organic resources, and realize waste reduction and resource treatment.

2. Organic fertilizer processing plant changed traditional compost into biological compost. At present, the treatment of livestock and poultry manure is relatively simple. Exposure to the sun or septic tank has strong odor, which is easy to attract flies and mosquitoes, and affect the environment and the physical and mental health of the masses. The project uses animal manure and straw to produce organic fertilizer, which can effectively solve the problems of soil, water and air pollution, and improve the living environment.

3. Convert straw waste into ecological organic fertilizer through biological fermentation technology. At present, agricultural straw returning to the field will cause air pollution during the combustion process. In this project, agricultural wastes such as straws can be made into organic fertilizer, and the compost turning machine can process the compost to achieve high-efficiency and high-quality fermentation. The decomposed organic fertilizer can be directly applied and is easily absorbed by crops. There is no discharge of waste water, odor and waste residue during the production process. At the same time, the project will play a very active role in avoiding stacks of firewood, reducing environmental pollution, and promoting the prohibition of straw burning, and can achieve good economic, ecological and social benefits.
Organic fertilizer processing plants have good benefits

We provide NPK fertilizer manufacturing process and organic fertilizer production equipment to meet the needs of fertilizer plants. Since the investment and construction of a factory that purchased our organic fertilizer equipment, the production of commercial organic fertilizer has been in short supply, and it has been favored by surrounding farmers. The nearby vegetable greenhouses, fruit tree tea gardens and other large planting bases have come here and signed many sales contracts.

Moreover, the organic fertilizer plant for a large number of surrounding customers to give preferential prices for sales, the implementation of a small profit and high sales business model, not only improve environmental pollution, provide convenient services for surrounding farmers, but also create great economic benefits for itself.

The working principle of the organic fertilizer turning machine is mainly based on the principles of mechanical stirring and turning. The core part usually includes one or more rotating mixing arms (also known as flipping shafts), which are installed on the main body of the machine. Each mixing arm is equipped with a set of blades or teeth at the end, which can cut, crush, and flip materials when rotating.

When the fertilizer turning and stacking machine is started, the rotating mixing arm will pick up organic materials such as chicken manure from the bottom of the pile and throw them upwards, while flipping the materials above to the other side of the pile. This process is constantly repeated, causing the entire stack to be flipped and stirred, thereby achieving uniform mixing and ventilation.

In addition, some advanced fertilizer turners are equipped with adjustment mechanisms that can adjust the working height and angle of the mixing arm according to the size and shape of the pile to adapt to different fermentation stages and material characteristics. Some dumpers are also equipped with a spray system, which can spray water during the process of turning to adjust the humidity of the pile body to optimize fermentation conditions.

In short, the organic fertilizer turning machine achieves effective turning and stirring of organic materials such as chicken manure through the principle of mechanical turning, accelerates the fermentation process, and improves the production efficiency and quality of organic fertilizers.

The organic fertilizer turning machine plays a crucial role in fertilizer production lines, mainly used in the fermentation process of organic materials. The specific applications are as follows:

Improve fermentation efficiency:

By mechanically flipping, the decomposition rate of organic materials is accelerated and the fermentation cycle is shortened.

Ensure thorough mixing of materials to promote microbial growth and metabolic activity.

Improve fermentation environment:

The organic fertilizer turning machine can increase the permeability of the pile during the turning process, preventing local oxygen deficiency or excessive moisture of the material.

By adjusting the flipping frequency and flipping depth, the temperature and humidity of the pile can be controlled to create a suitable fermentation environment.

Save human resources:

The automated flipping operation reduces the labor intensity of manual flipping and improves production efficiency.

Operators can monitor and manage the flipping process through the control system without directly participating in heavy physical labor.

Improving product quality:

Uniform stacking ensures the complete decomposition of organic matter, improving the quality and efficiency of organic fertilizers.

By controlling the fermentation process, organic fertilizers that meet the needs of different crops can be produced.

Realize resource utilization:

By fermenting agricultural waste, livestock manure, and other materials into organic fertilizers, the resource utilization of waste has been achieved.

Reducing dependence on chemical fertilizers is beneficial for sustainable agricultural development.

Adapt to production needs of different scales:

According to the size of the production scale, different models of organic fertilizer turning machines can be selected, and suitable equipment solutions can be found for everything from small family farms to large-scale commercial production.

Environmental protection and energy conservation:

The turning machine has low energy consumption during operation and can reduce greenhouse gas emissions, which meets the production requirements of modern environmental protection and energy conservation.

Flexible operating mode:

The stacker can be used alone or combined with other equipment such as crushers, screening machines, etc. to form a complete production line, achieving continuous processing of materials.

Through the above applications, the organic fertilizer turning machine not only improves the production efficiency and product quality of organic fertilizers, but also helps promote the development of agricultural production towards a more environmentally friendly and sustainable direction.

In the manufacturing of NPK fertilizer, in addition to the drum granulator as the core of the production process, we also need drum screening machine, dryer, mixer, batching system and other equipment. What basic information should we know when using drum screen?

1. Screen material: the part of the material that fails to pass through the sieve hole after screening, which is usually a large piece of unqualified material.

2. Sieve residue: the part of the material passing through the sieve hole after screening, which is the qualified NPK fertilizer granules.

3. Screening efficiency: After the material is sieved, the percentage of the material under the sieve.

4. Screening accuracy: After the material is sieved, the percentage of the amount that meets the sieving particle size specification in the under-sieve will account for the total under-sieve.

5. Hole blocking rate: the percentage of the number of screen holes that are blocked to the total number of screen holes.

The larger the proportion of qualified fertilizer particles screened out by drum screen is, the better granulation effect and higher production efficiency of rotary drum granulator are. We provide different specifications of drum granulation equipment, suitable for a variety of materials granulation processing.

The use of organic fertilizer turning machines has brought multiple benefits in the production of organic fertilizers:

Improve fermentation efficiency:

The organic fertilizer turning machine can quickly and evenly turn chicken manure, promote oxygen to enter the pile, accelerate microbial decomposition activity, and shorten the fermentation cycle.

Improving compost quality:

Regularly turning over the compost helps maintain its breathability and humidity, making the fermentation process more thorough and producing organic fertilizers of higher quality with more balanced nutritional content.

Reduce labor intensity:

The traditional manual turning method has a high labor intensity, while the use of organic fertilizer turning machines can significantly reduce the physical burden on workers and improve work efficiency.

Energy and cost savings:

Modern turntables usually adopt mechanized and automated operations, reducing labor costs and saving energy consumption during long-term operation.

Improve production safety:

Reducing direct human contact with organic materials such as chicken manure has lowered the potential health risks associated with such contact.

Environmentally friendly:

Through effective fermentation processes, odor and greenhouse gas emissions can be reduced, with minimal impact on the environment.

Flexibility and Scalability:

Many turntables are designed with good adaptability and can be adjusted or expanded according to changes in production scale to meet the needs of organic fertilizer production at different scales.

Efficient utilization of resources:

By optimizing the fermentation process, nutrients in chicken manure can be more effectively converted, reducing resource waste.

Improve product market competitiveness:

The stable quality of organic fertilizers produced is conducive to improving the competitiveness of products in the market and expanding sales channels.

Promote industrial upgrading:

Introducing advanced organic fertilizer turning machine technology can promote the development of the entire organic fertilizer industry towards automation and intelligence, and enhance the overall level of the industry.

The use of organic fertilizer turning machines can not only improve production efficiency and product quality, but also reduce production costs and environmental pollution. It is an indispensable and important equipment for modern organic fertilizer production.