organic fertilizer production line – Page 299 – organic fertilizer production line

Organic fertilizer production line promotes sustainable development of agriculture

2022-12-19 by organic fertilizer production line

According to the current situation of fertilizer use and agricultural waste, it has become a hot spot of agricultural research at home and abroad to actively seek efficient and environmentally friendly fertilizer substitutes and explore ways to use agricultural waste resources. With its unique advantages, bio organic fertilizer and fertilizer production line equipment set up a bridge between agricultural waste and crop growth, and opened up a sustainable development path with the circulation mode of “agricultural waste bio organic fertilizer crop”.

1. Firstly, the application of bio organic fertilizer is an important way to improve the basic soil fertility and the quality of agricultural products. The research and production of bio organic fertilizer is the combination of the advantages of organic fertilizer and bio fertilizer by fertilizer granulator. It is not only conducive to improving crop yield, but also conducive to soil fertility, regulating soil micro ecological balance, reducing the amount of inorganic fertilizer, fundamentally improving the quality of agricultural products, in line with the requirements of sustainable agricultural development and green agriculture..
2. Secondly, organic fertilizer production and fertilizer equipment are important means for the utilization of agricultural waste resources. Agricultural waste is rich in nutrients and organic nutrients necessary for crop growth. Through the absorption and utilization of crops by microorganisms, the processing of fertilizer equipment, as a biological organic fertilizer, the organic matter is mineralized, humified and harmless. It can not only reduce the pressure of agricultural waste on the environment, but also become waste and wealth, and obtain certain economic benefits.

In a word, bio organic fertilizer is an efficient, pollution-free, environmental protection product, fertilizer production line equipment is the inevitable choice of agricultural sustainable development.

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Functions and Advantages of New Organic Fertilizer Granulating Equipment

2022-12-19 by organic fertilizer production line

(1) New features

The function of traditional fertilizer is to provide nutrition for crops or improve the nutritional environment, but the new fertilizer is broadened on the basis of nutritional function, which has the functions of water conservation (water conservation fertilizer), disease prevention (disease prevention biological fertilizer), and regulation of fertilizer nutrient release rate (controlled release, slow release, and promoting release). There are also some new fertilizers with outstanding functions of regulating agronomic traits, such as root promoting fertilizer, lodging resistant fertilizer, flower promoting and fruit protecting fertilizer, etc.

(2) New raw materials

The raw materials of traditional fertilizer are non renewable resources such as petroleum (nitrogen fertilizer), potash, high grade phosphate rock, etc. However, in the past decade, quite a lot of industrial and agricultural wastes, such as sugar filter mud, beer filter mud, livestock manure, straw, etc., have been successfully used as raw materials to produce organic-inorganic compound fertilizer by compost turning machine. Some difficult to use medium and low-grade phosphate rock, magnesite, potassium feldspar and other technologies for the production of phosphorus, magnesium, potassium fertilizer have also made breakthroughs. Using this kind of new resources to produce fertilizer can greatly broaden the original resources and alleviate the increasingly severe shortage of resources.

(3) New technology

The use of some new technical methods is also an important feature of the new fertilizer. For example, using some new technologies to produce fertilizers of different formulations, products of different fertilizer production line, and diversified fertilizer application methods. At the same time, the processing of the organic fertilizer granulator machine is also more conducive to the use of various agricultural facilities. The use of new technology can greatly reduce the amount of sulfuric acid and the processing temperature, and can even produce accelerated release of phosphorus, magnesium, and potassium fertilizers under the conditions of no acid and no calcination, so as to achieve the purpose of energy saving and low carbon.

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Why do many fertilizer plants use organic fertilizer production lines to produce organic fertilizer?

2022-12-19 by organic fertilizer production line

There are differences in the composition and properties of organic fertilizer materials, so there are also differences in the effects of organic fertilizer on Soil and crops. Therefore, according to the texture of soil, climate, growth habit and fertilizer demand of crops, we should choose the appropriate organic fertilizer for rational fertilization. For example: human feces and urine contain a large number of chloride ions, which should be avoided for crops that do not like chlorine nutrients.Now,the organic fertilizer is to be produced and to be used in the agriculturial industry.In the fertilizer manufacturing process,using different type and series organic fertilizer machine to finish the production process.How to use the organic fertilizer machine to make organic fertilizer?

Firstly,we talk more about the reason why we use the organic fertilizer?
The more organic fertilizer is used,the better.Organic fertilizer is large in volume and low in nutrient.It needs a lot of application to meet the growth needs of crops,but not more is better.Because organic fertilizer,like chemical fertilizer has the problem of quantitative application in agricultural production.If a large amount of organic fertilizer is used,it will not only waste,but also cause soil obstacles and affect the growth development of crops.For example,in the cultivation of protected land,if a large amount of organic fertilizer is applied for a long time,it can also lead to excessive nutrient elements in the soil and salinization of the soil,resulting in poor growth of agricultural products,excessive nitrate content,quality degradation and other problems.Therefore,the application amount of organic fertilizer in production should be reasonably used according to the consumption of various nutrients and organic matter in the soil,so as to achieve formula fertilization and scientific fertilization.
rotary drum granulator

Then the organic fertilizer manufacturing process is not so complex by using the organnic fertilizer machine.In the line,by using the automatic or semi-automatic fertilizer machine to finish the production process can save more complex process.Like using the fertilizer granulator machine to make organic fertilizer granulator,which we can use the rotary drum granulator or the disc granulator machine to make organic fertilizer to be granulator directly.And using these automatic or semi-automatic fertilizer machine also improve the working efficient.
Finally,we talk a little the application method of the organic fertilizer.The organic fertilizer shall be applied by trenching or digging holes for centralized fertilization,and the soil shall be covered in time after application;if it is applied by sprinkling,it shall be turned into the soil after application.Generally,organic fertilizer and chemical fertilizer are mixed for better effect.If superphosphate is mixed with organic fertilizer,the fertilizer effect can be greatly improved.

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Sheep manure dumper is a necessary equipment for organic fertilizer production line

2022-12-19 by organic fertilizer production line

Why is the sheep manure composting machine environmental protection organic fertilizer equipment? The following content tells you the answer!

Introduction of sheep manure compost turning machine

Sheep manure fermentation turner makes bio organic fertilizer which is green and environmental friendly and improves the soil quality by using the principle of oxygen consumption fermentation to produce pollutants such as poultry manure, agricultural waste, filter sludge of sugar factory, sludge and domestic garbage.

The compost turning machine can mix livestock manure, sludge, microbial preparation and straw powder evenly. To create a better aerobic environment for material fermentation. It can raise temperature in one day, deodorize for 3-5 hours, sterilize (can kill the avian influenza virus in feces), and make fertilizer in seven days. It is not only faster than other mechanical fermentation methods, but also more efficient.

Fermentation on the ground is a fertilizer model that is currently used more and saves civil engineering and human resources. This kind of composting method requires stacking materials into long strips, and the materials are stirred and crushed regularly by the turner, and the organic matter is decomposed under aerobic conditions.

The turning machine has a crushing function, which greatly saves time and labor, improves the production efficiency and product quality of the organic fertilizer plant, and is suitable for the deep processing of fertilizer granulator. The turner greatly reduces the cost of organic fertilizer production. Some auxiliary facilities can also be added to the compost, such as automatic sprinkling devices.

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Mixing equipment in NPK fertilizer production process

2022-12-19 by organic fertilizer production line

In NPK production line, blender will be used to mix materials. Here is a brief introduction of screw blender.

Structure of screw mixer

Screw mixer is composed of motor, reducer, bracket, screw, shell and other parts. The shell has a feed port, a discharge port and a body seat. There are two types of reducer: cycloid pin gear and worm gear. The screw stirring bar is designed with double cantilever, unequal length, unequal screw distance and different speed. Different from the rotary drum granulator pelleting. This machine is mainly used for bulk blending fertilizer.

The mixer is designed to rotate asynchronously. The screw rotates around its center line and revolves around the conical center line, so that the materials can be fully mixed. Due to the introduction of advanced technology design and manufacture, so that the mixed materials will not be crushed and crushed, no column angle, deposition and other phenomena. The material size is 20~200 mesh, and the mixing time is 5~8min. The discharge port device is equipped with a manual or electric mechanism. The shell and the parts in contact with the material are suitable to be made of stainless steel. This equipment can also be equipped with a water spray mechanism according to the requirements of the production process.

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How to realize granulation of fertilizer by organic fertilizer granulator

2022-12-19 by organic fertilizer production line

New type organic fertilizer granulator, that is, the stirring tooth drum granulator, is widely used in organic fertilizer production line. The new type organic fertilizer granulator adopts agglomeration granulation process to make organic fertilizer raw materials into granules, which is convenient for transportation and use of organic fertilizer. It’s core in organic fertilizer production equipment. The equipment has been welcomed by the vast number of organic fertilizer plants.

Structure of New Type Organic Fertilizer Granulator

New type organic fertilizer granulator is powered by the motor, which drives the granulating shaft to rotate at high speed through a reducer or belt drive. The new type organic fertilizer granulator only needs a power device to make the high humidity material granular from powder. The core components of the new type organic fertilizer granulator are the granulating shaft and the spiral blades and agitating teeth on it, which are arranged in the same order on the axis. The height of the stirring teeth can be adjusted effectively by connecting the stirring teeth and the stirring rods with threads. The more the stirring rods are arranged, the better the granulation effect is, but the more the stirring rods at the front end will cause blockage, so the stirring rods arranged in a certain way will have a better effect. The diameter of organic fertilizer granules produced by the new type organic fertilizer granulator is usually 0.3-5 mm. The granulation rate of the granulator is higher than 85% and the yield is higher.

Features of Wet Organic Fertilizer Granulator

The granulation of organic fertilizer is more troublesome for the treatment of organic fertilizer plant, because the moisture content of organic materials after composting and fermentation is generally 30% – 40%, there are more impurities and fibers in raw materials, and the granulation effect of traditional granulation equipment is not good. New type organic fertilizer granulator is a new type fertilizer granulation equipment derived from drum granulator. Many problems of organic fertilizer granulation are solved by wet granulation, and the granulation effect is good.

The granulator produced by our factory is based on the manufacturing principle and technology of advanced granulator at home and abroad. It is carefully developed and repeatedly tested. We provide compound fertilizer granulator, organic fertilizer equipment and a complete NPK fertilizer production line. If you need anything, please contact us.

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Application of Dumper in Organic Fertilizer Production Line

2022-12-19 by organic fertilizer production line

Windrow turner is a kind of walking compost turning machine. There is no need to build fermentation tank in the process of organic fertilizer fermentation, which can effectively reduce infrastructure investment and increase land utilization.

First of all, the materials (livestock manure, straw, etc.) are piled into long strips, and the compost turning machine is used to overturn the stacked materials, and the organic matter is decomposed under aerobic conditions. In the later stage of fermentation, the composting dumper also has the crushing function and powerful function.

Application
The turning machine is widely used in the dumping and fermentation of various materials (livestock manure, sludge filter, straw, slaughterhouse waste, edible fungi, etc.). The material after fermentation is suitable for pelleting by rotary drum granulator.

How to use

When the chicken manure fermentation turning and throwing machine is driving, the whole vehicle rides on the long strip of fertilizer that has been piled up in advance, and the rotating knife shaft mounted under the frame performs fluffing, turning, and shifting of the raw materials of the fertilizer base. After that, a new stack of bars was formed. It can be carried out in an open field or in a workshop.

The low-speed diesel engine is used as the power source, the movement is transmitted through the power transmission, the machete is used to rotate the material, and the work of the stacker is controlled by the personnel.

Characteristics of compost turning machine

The turner machine adopts four-wheel walking design, which can move forward, backward and turn. It is controlled and driven by one person. During driving, the whole vehicle straddles the long strip fertilizer base which is piled in advance. The rotating cutter shaft mounted under the frame is used to stir, fluffy and move the fertilizer based raw materials. After passing, the new strip pile is formed. The machine can be used in open outdoor field or in workshop shed.

Huaqiang fertilizer equipment factory provides a variety of composting equipment, organic fertilizer production process, NPK production line, fertilizer manufacturing machinery.

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Price of self-propelled composter and trough composter

2022-12-19 by organic fertilizer production line

The self-propelled turner is a kind of equipment that should be purchased in the production of organic fertilizer. It can well deal with the problem of fecal pollution, dump livestock manure and ferment it into organic fertilizer, and reduce the pollution damage of feces to the environment. So how does the self-propelled turner machine flip? Where is compost turning machine manufacturer, how much is the price?

Aerobic composting fermentation is one of the main processes in modern composting system. Only the decomposed fertilizer can be deeply processed by organic fertilizer granulator machine. In order to complete the fermentation process, the tipping machine should be used for the tipping operation, so that the materials can fully contact with the air in the process of dispersing, and the whole aerobic fermentation process can be completed. Self propelled dumper is a kind of dumper driven by diesel engine and electric power, which needs real-time operation.

The self-propelled turner is a kind of equipment that can walk on the ground. The four-wheel design enables the dumper to move forward, turn and reverse, which is similar to the ordinary operation vehicle. The application of anti-skid tires can make the whole vehicle ride on the strip pile when walking, and form a new strip pile after the vehicle. The front and rear baffle plates are installed to prevent the material splashing in the process of overturning and throwing, which can be used in a variety of occasions.

Self propelled dumper has long been favored by customers for its flexible operation form and fast and efficient working characteristics. Combined with rotary drum granulator equipment, realize the flow operation of organic fertilizer production.

The compost turning machine can be divided into 2 meters, 2.3 meters, 2.6 meters, 3 meters and other models. Therefore, when purchasing a turning and polishing machine, the customer should clarify the processing capacity of the machine with the fertilizer equipment manufacturer and choose a suitable self-propelled turning and polishing machine.

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How to make money from chicken manure organic fertilizer production line

2022-12-19 by organic fertilizer production line

A large amount of chicken manure is produced every year in the farm, and the appropriate disposal of these wastes can obtain rich benefits. There are many ways to process chicken manure, including physical method, chemical method and microbial fermentation method. The tradition of chicken manure fermentation as fertilizer is to allow it to accumulate and ferment naturally for 5-6 months, which will not only pollute the environment but also cause a lot of nutrient loss. However, composting chicken manure with windrow turner machine using a microbial fermentation method can not only speed up the fermentation process, shorten the fermentation time, prevent waste, but increase the nutritional value of chicken manure. In addition, the temperature produced by fermentation kills insects, saves energy, has low cost, simple operation, and is easy to popularize.

1. It is the most direct method to make chicken manure into organic fertilizer directly. The daily chicken manure is gathered together, piled and fermented for a period of time, and then transported to the land for use as organic fertilizer. Chicken manure itself is a very valuable product of fertilizer. It contains many microelements needed for plant growth, and its fertility can be greatly improved after fermentation. If conditions permit, a special composting site can be set up to further process the compost with a fertilizer granulator machine, which can be used to sell these fertilizers and obtain higher profits. Different from the compound fertilizer processed by NPK fertilizer production process, the organic fertilizer product has the function of keeping fertilizer on the soil.

2. Processed into feed. After being processed, the fermented chicken manure can be used as feed for pigs, sheep, fish and other organisms, and the effect is good. In some aspects, it is not worse than the refined feed. Of course, it can also be directly used to ferment and dry in the sun before grinding into powder, which can be added during feeding. You should remember that the proportion of chicken manure in the feed should not exceed 15% at most, and that it should not exceed 12% when it is fed directly by drying and mixing. It is suggested that we process it into feed, and the safety of direct drying feed is much lower.

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Solutions to problems in npk fertilizer production line

2022-12-19 by organic fertilizer production line

In the process of using NPK production line equipment, there may be a variety of problems. These problems are actually normal phenomena. We should solve the problem in time so as not to affect our work. So, how can we solve the common problems in the production of fertilizer equipment?

When using NPK production line equipment, if the motor overheats and the sound is abnormal, what should be done? This kind of problem usually occurs. We must first consider the following matters:

1. Poor lubrication or serious wear of rotary drum granulator bearing;

2. Poor contact or single-phase separation of switch circuit;

3. Is the voltage too low? If the sound of the pellet firearm is abnormal during the operation, the drum will be blocked by obstacles, or even not rotate, and the bottom box may vibrate.

The reason for the above phenomenon is usually caused by the objects in the fertilizer granulator, and then the granular material falls off, the machine bulges, and the equipment is worn out in severe cases. At this time, maintenance and troubleshooting must be carried out. In addition, the reducer of some organic fertilizer equipment overheated due to lack of oil or poor oil quality. Excessive wear or improper meshing of gears and worms, poor lubrication of bearings or severe wear. The weakening of the magnetic field strength of the fertilizer equipment is usually due to the high temperature. If the temperature is too high, the temperature will rise.

This is the cause of common failures and quick cleaning methods when users use fertilizer granulator equipment. If the fertilizer production line equipment fails, don’t panic. First, find out the problem to make maintenance easier. We usually focus more on maintenance and extend the life of organic fertilizer equipment.