Author: organic fertilizer production line

npk fertilizer production line

Application of Dumper in Organic Fertilizer Production Line

by organic fertilizer production line

Windrow turner is a kind of walking compost turning machine. There is no need to build fermentation tank in the process of organic fertilizer fermentation, which can effectively reduce infrastructure investment and increase land utilization.

First of all, the materials (livestock manure, straw, etc.) are piled into long strips, and the compost turning machine is used to overturn the stacked materials, and the organic matter is decomposed under aerobic conditions. In the later stage of fermentation, the composting dumper also has the crushing function and powerful function.
Application
The turning machine is widely used in the dumping and fermentation of various materials (livestock manure, sludge filter, straw, slaughterhouse waste, edible fungi, etc.). The material after fermentation is suitable for pelleting by rotary drum granulator.
How to use
When the chicken manure fermentation turning and throwing machine is driving, the whole vehicle rides on the long strip of fertilizer that has been piled up in advance, and the rotating knife shaft mounted under the frame performs fluffing, turning, and shifting of the raw materials of the fertilizer base. After that, a new stack of bars was formed. It can be carried out in an open field or in a workshop.
The low-speed diesel engine is used as the power source, the movement is transmitted through the power transmission, the machete is used to rotate the material, and the work of the stacker is controlled by the personnel.

Characteristics of compost turning machine

The turner machine adopts four-wheel walking design, which can move forward, backward and turn. It is controlled and driven by one person. During driving, the whole vehicle straddles the long strip fertilizer base which is piled in advance. The rotating cutter shaft mounted under the frame is used to stir, fluffy and move the fertilizer based raw materials. After passing, the new strip pile is formed. The machine can be used in open outdoor field or in workshop shed.

Huaqiang fertilizer equipment factory provides a variety of composting equipment, organic fertilizer production process, NPK production line, fertilizer manufacturing machinery.

biofertilizer production

Price of self-propelled composter and trough composter

by organic fertilizer production line
 The self-propelled turner is a kind of equipment that should be purchased in the production of organic fertilizer. It can well deal with the problem of fecal pollution, dump livestock manure and ferment it into organic fertilizer, and reduce the pollution damage of feces to the environment. So how does the self-propelled turner machine flip? Where is compost turning machine manufacturer, how much is the price?

Aerobic composting fermentation is one of the main processes in modern composting system. Only the decomposed fertilizer can be deeply processed by organic fertilizer granulator machine. In order to complete the fermentation process, the tipping machine should be used for the tipping operation, so that the materials can fully contact with the air in the process of dispersing, and the whole aerobic fermentation process can be completed. Self propelled dumper is a kind of dumper driven by diesel engine and electric power, which needs real-time operation.
The self-propelled turner is a kind of equipment that can walk on the ground. The four-wheel design enables the dumper to move forward, turn and reverse, which is similar to the ordinary operation vehicle. The application of anti-skid tires can make the whole vehicle ride on the strip pile when walking, and form a new strip pile after the vehicle. The front and rear baffle plates are installed to prevent the material splashing in the process of overturning and throwing, which can be used in a variety of occasions.
Self propelled dumper has long been favored by customers for its flexible operation form and fast and efficient working characteristics. Combined with rotary drum granulator equipment, realize the flow operation of organic fertilizer production.
The compost turning machine can be divided into 2 meters, 2.3 meters, 2.6 meters, 3 meters and other models. Therefore, when purchasing a turning and polishing machine, the customer should clarify the processing capacity of the machine with the fertilizer equipment manufacturer and choose a suitable self-propelled turning and polishing machine.

fertilizer equipment for sale

How to make money from chicken manure organic fertilizer production line

by organic fertilizer production line

A large amount of chicken manure is produced every year in the farm, and the appropriate disposal of these wastes can obtain rich benefits. There are many ways to process chicken manure, including physical method, chemical method and microbial fermentation method. The tradition of chicken manure fermentation as fertilizer is to allow it to accumulate and ferment naturally for 5-6 months, which will not only pollute the environment but also cause a lot of nutrient loss. However, composting chicken manure with windrow turner machine using a microbial fermentation method can not only speed up the fermentation process, shorten the fermentation time, prevent waste, but increase the nutritional value of chicken manure. In addition, the temperature produced by fermentation kills insects, saves energy, has low cost, simple operation, and is easy to popularize.

1. It is the most direct method to make chicken manure into organic fertilizer directly. The daily chicken manure is gathered together, piled and fermented for a period of time, and then transported to the land for use as organic fertilizer. Chicken manure itself is a very valuable product of fertilizer. It contains many microelements needed for plant growth, and its fertility can be greatly improved after fermentation. If conditions permit, a special composting site can be set up to further process the compost with a fertilizer granulator machine, which can be used to sell these fertilizers and obtain higher profits. Different from the compound fertilizer processed by NPK fertilizer production process, the organic fertilizer product has the function of keeping fertilizer on the soil.
chickenorganic fertilizer granular
2. Processed into feed. After being processed, the fermented chicken manure can be used as feed for pigs, sheep, fish and other organisms, and the effect is good. In some aspects, it is not worse than the refined feed. Of course, it can also be directly used to ferment and dry in the sun before grinding into powder, which can be added during feeding. You should remember that the proportion of chicken manure in the feed should not exceed 15% at most, and that it should not exceed 12% when it is fed directly by drying and mixing. It is suggested that we process it into feed, and the safety of direct drying feed is much lower.
Fertilizer granulator machine

Solutions to problems in npk fertilizer production line

by organic fertilizer production line
 In the process of using NPK production line equipment, there may be a variety of problems. These problems are actually normal phenomena. We should solve the problem in time so as not to affect our work. So, how can we solve the common problems in the production of fertilizer equipment?

When using NPK production line equipment, if the motor overheats and the sound is abnormal, what should be done? This kind of problem usually occurs. We must first consider the following matters:
1. Poor lubrication or serious wear of rotary drum granulator bearing;
2. Poor contact or single-phase separation of switch circuit;
3. Is the voltage too low? If the sound of the pellet firearm is abnormal during the operation, the drum will be blocked by obstacles, or even not rotate, and the bottom box may vibrate.
The reason for the above phenomenon is usually caused by the objects in the fertilizer granulator, and then the granular material falls off, the machine bulges, and the equipment is worn out in severe cases. At this time, maintenance and troubleshooting must be carried out. In addition, the reducer of some organic fertilizer equipment overheated due to lack of oil or poor oil quality. Excessive wear or improper meshing of gears and worms, poor lubrication of bearings or severe wear. The weakening of the magnetic field strength of the fertilizer equipment is usually due to the high temperature. If the temperature is too high, the temperature will rise.
This is the cause of common failures and quick cleaning methods when users use fertilizer granulator equipment. If the fertilizer production line equipment fails, don’t panic. First, find out the problem to make maintenance easier. We usually focus more on maintenance and extend the life of organic fertilizer equipment.

fertilizer equipment for sale

How to deal with the caking problem in the organic fertilizer production line

by organic fertilizer production line

How to solve the problem of organic fertilizer caking has always been a problem for users. The problem of organic fertilizer caking generally occurs in the process of fertilizer processing, storage and transportation. Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. answers this problem in detail to you.

1. Organic fertilizer caking is mainly caused by moisture absorption of micro fertilizer grains, surface dissolution (deliquescence) evaporation and recrystallization. In this process, crystal bridges are formed, resulting in small particles becoming large particles and caking. The caking problem is mainly related to materials (raw materials for fertilizer production), humidity and temperature, small livestock and poultry organic fertilizer production line, external pressure and storage time.

2. The fertilizer production of the organic fertilizer production line is generally non closed production. In the production process, the higher the air humidity is, the easier the fertilizer will absorb moisture and agglomerate. When the weather is dry or the raw materials are dried, the fertilizer is not easy to agglomerate. The higher the room temperature of the extruder granulator is, the easier it is to dissolve. Generally, the raw materials are dissolved in their own crystal water and lead to agglomerate. When the nitrogen temperature is higher, the water evaporates and is not easy to agglomerate.

3. The temperature is generally above 50 ℃, and we usually need to heat to reach this temperature. The greater the external pressure of the fertilizer granulator on the fertilizer, the easier the contact between the crystal and the easier the caking; the smaller the external pressure, the less easy the caking, the longer the placement time of the produced fertilizer, the easier the caking, and the shorter the placement time, the less easy the caking.

Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. adheres to the concept of “honest operation, attentive service” to provide you with high-quality products and services, with an annual output of 1-200000 tons. The local resources, market capacity and market coverage should be taken into account in the production of organic fertilizer. The investment scale and product scheme design of organic fertilizer production line need to be formulated according to the actual situation of customers.

Fertilizer granulator machine

Disc granulator effectively improves the granulation rate of npk fertilizer production line

by organic fertilizer production line

Disc granulation process is simple and relatively cheap. In the organic fertilizer production line, most customers will choose disc granulator. How to improve the pelletizing rate of disc granulator has always been a concern of customers, so how to improve the pelletizing rate of disc granulator? What matters should disc granulator pay attention to when processing organic fertilizer?

Improving the pelletizing rate of disc granulator by fertilizer manufacturer


Control the moisture content of granulating particles
In the production process of fertilizer granulator, how to preliminarily test the particle water quantity? A simple and practical method, hand feeling method: grasp a ball of materials from the disc granulator, and the hand can form a ball. It is appropriate to release it with a touch of a finger. The grain thus made has high yield and is not easy to block the screen surface.

Strictly control the quality of powder fertilizer
According to the formula of organic fertilizer, carefully control the quality of various raw materials.
Iron block, stone larger than 10 mm and wood block larger than 10 mm are strictly prohibited for raw material discharging and feeding. Rice bran and sand can’t have many quality indexes either, which seriously results in low yield.

Key technology of operating disc granulator
Do well in operator’s technical training of disc granulator, improve workers’ technical quality and operation skills.

Select the nozzle of disc granulator and adjust the nozzle
Generally, B-type spherical screw or B1 type rudimentary spiral nozzle is the best choice for disc feeder.
According to hydrodynamics, it has been proved that the larger the pressure is, the smaller the through hole is, and the larger the droplet diffusion surface is. Under the same pressure, the spray hole of the nozzle is small and the droplet density is small; the spray hole is large and the droplet density is large.

A new type of blade in the disc of the reformed disc granulator
Good blade, even and beautiful grain size, blade material must be 16m, blade is divided into front blade and rear blade, there is no gap between the two blades.

Fertilizer granulator machine

The Technology of Producing Organic Manure by Sheep Manure Organic Fertilizer Dumper

by organic fertilizer production line

Organic fertilizer production process of sheep dung compost turning machine

1. Combine sheep dung with an appropriate amount of straw powder. The amount of mixing depends on the water content of the sheep dung. Generally, fermentation requires a water content of about 60%, that is, the hand is kneaded into a ball, the fingers see water, but no water drips, let go Dissolve as soon as it is dissolved.
2. Then according to the ratio of 3 tons of materials (about 5 tons of fresh materials) to 1 kg of organic fertilizer starter, the starter and corn flour are diluted in a ratio of 1:10 and sprayed into the material pile, mixed and fermented.
3. Add the prepared mixture to the mixer for mixing. The mixing must be even and thorough without leaving any lumps.
4. The agitated ingredients are piled into strips about 3.0 meters wide and 1.2-2.0 meters high (the fermentation effect is better when the length is more than 3 meters). Every 3-5 days, the compost turning machine was used to turn the compost.
5. Composting for 3 days to heat up, 5 days to deodorize, 9 days to loosen, 12 days to become fragrant, 15 days to become fertilizer.
The entire organic fertilizer fermentation process is completed in 7-15 days. The finished organic fertilizer is fluffy, dark brown, slightly wine-scented or earthy, and rich in nutrients. After being processed by a fertilizer granulator, it is used in the nutrient soil for fruits, vegetables, economic crops, seedlings and flowers, and its value is increased several times.
fertilizer equipment for sale

Semi wet material organic fertilizer crusher can produce those fertilizers

by organic fertilizer production line

The comprehensive promotion of the enterprise has changed our development direction and made our future more clear. We will strive for better development in the future, promote new production technologies, share new discoveries and breakthroughs in the market, and seek development. The semi wet material organic fertilizer crusher with new technology transformation is looking forward to your arrival. The development demand of the industry is such a high-quality product. Whether it is the quality of equipment or technology, the after-sales service is better in the industry. We conscientiously and responsibly manufacture new equipment, take charge of our own products, and take charge of the safety production of users. We start from the details and carefully create excellent products in the industry.

The semi wet material organic fertilizer crusher uses a high alloy wear-resistant hammer. The forging is particularly strong and wear-resistant, which is more solid and wear-resistant than the ordinary hammer, and improves the service life of the hammer. The semi wet material crusher adopts two-way clearance adjustment technology. If the hammer blade is worn, it does not need to be repaired, and it can continue to use the location of the moving hammer. The material particle size can be controlled by adjusting the gap between the hammer and the gasket. The semi wet material crusher is high-tech and requires only one person to operate, which is safe, reliable and easy to maintain.

At present, this new type of organic fertilizer crusher is applicable to the production of organic fertilizer, bio organic fertilizer, compound fertilizer and other raw materials. In the process of grinding, high-strength wear-resistant carbide chains, plates and vertical heads with synchronous rotating speed are used. The feed inlet of the crusher is reasonably designed, the crushed materials are uniform, and the raw materials with large moisture content are not easy to stick to the wall. The crusher is easy to clean. The grinder is suitable for materials with moisture content of 20% and 50%. Its crushing effect is good, and it is the equipment for fermentation raw materials.

organic fertilizer granulator

Several mixing equipment commonly used by fertilizer equipment manufacturers

by organic fertilizer production line
According to the demand of NPK production line, fertilizer mixing equipment can be divided into continuous mixer and intermittent mixer. According to the production raw materials, it can be divided into granular fertilizer mixer, powder fertilizer mixer and BB fertilizer mixer. Here are the functions and characteristics of various fertilizer mixers.

Small-output horizontal mixers are batch fertilizer mixers, which can mix and mix organic fertilizers, compound fertilizers, blended fertilizers, formula fertilizers, and water-soluble fertilizers. Generally, various fertilizers are mixed into the mixer in proportion to the mixer. There are two stirring belts on the inside for stirring and mixing, and the stirring can be completed in 1-3 minutes. Open the discharge port under the mixer to have a stirring cage for mixing and discharging.
The large-output powder mixer is a continuous fertilizer mixer suitable for the continuous production and mixing of organic fertilizers, compound fertilizers, blended fertilizers, formula fertilizers, and water-soluble fertilizers. The mixing equipment must have a dynamic automatic batching machine for batching. The determined fertilizer ratio has a PLD control cabinet for precise proportioning. The fertilizer proportioned in each bin has a summary belt, which is conveyed to the entrance of the continuous mixer and moved into the internal agitator. After mixing, the material is discharged at the discharge port to achieve the purpose of uniform mixing of the fertilizer. After mixing, the materials enter the rotary drum granulator for granulation.
The double-shaft mixer is suitable for the mixing and mixing of organic fertilizer with nitrogen, phosphorus and potassium, and the continuous production and mixing of feces before fermentation and auxiliary materials. The pre-mixing of the materials before fermentation promotes the fermentation effect and shortens the fermentation cycle. The materials can also be mixed directly through the compost turning machine during fermentation. The dual-shaft mixer organic fertilizer and nitrogen, phosphorus, and potassium can achieve a comprehensive and uniform effect of nutrients for organic special fertilizers and organic compound fertilizers.
The above is the fertilizer mixer provided by the organic fertilizer machine manufacturer. The user can make a choice according to the output of raw materials.

fertilizer equipment for sale

Which type of organic fertilizer crusher has good crushing effect

by organic fertilizer production line

There are many types and specifications of organic fertilizer crusher, which one has good crushing effect? The most important thing is to choose according to the condition of raw materials. The classification of organic fertilizer pulverizers is mainly designed for different raw materials. Let’s take a look at the differences between several commonly used pulverizers.

Organic fertilizer grinder can be divided into horizontal grinder and vertical grinder. It is widely used in chemical fertilizer processing industry. The main crushing raw materials are livestock manure, domestic garbage, biogas residue, bacteria residue, etc. For materials with high water content, there are also machines with good crushing effect, especially farm manure, whose water content is often as high as 50%. It is ideal to use the organic fertilizer high humidity material grinder to crush. For other materials with low water content, chain crusher and cage crusher can be selected. Straw crusher can be used for crushing long materials.

Organic fertilizer semi wet material crusher

The semi wet material crusher of organic fertilizer equipment is widely used in chemical fertilizer, mining, coal mine, metallurgy and other industries. It plays a very important role in the crushing process of organic fertilizer raw materials. The target water content of the machine is 30%, and the crushing effect of 60% wet materials is particularly significant, such as livestock manure, urban sewage sludge, biogas residue, kelp residue, etc. Its application effectively solves the problems of high water content and difficult crushing, It is also a widely used organic fertilizer crushing equipment.

Semi wet material crusher adopts high speed rotation of upper and lower rotors

The forced crushing of blades can meet the crushing requirements of various materials. The discharge end does not use the screen bottom and will not be blocked by excessive feeding. The particle size can reach 20 microns. 30 meshes, which can meet the requirements for granulation of general organic fertilizer and production of powdered organic fertilizer. The hammer blade of the fragile part of the crusher adopts alloy super wear-resistant hammer, which is sturdy and durable, and improves the service life of the hammer.

Vertical crusher and double shaft chain crusher

It has strong applicability to material moisture. It can crush materials with 50% water content in this area, and it is also applicable to fertilizer, building materials and other industries. In the fertilizer processing industry, humus, soil blocky substances, dead branches, fruit shells, bacterial residues, etc. are crushed, which is ideal. A large number of substances are stored in areas rich in humus, and the utilization rate of these two machines in organic fertilizer plants is also high.

Cage crusher:

Different from the above two types of crushers, it is mainly used for materials with small water content and high hardness. Compared with the above machinery, the water content of this section is generally less than 30%, and that of some special types is less than 10%.

In fact, the choice of pulverizer mainly depends on raw materials, and there are also multi-function pulverizers. However, semi wet pulverizers are commonly used in the production of organic fertilizers. Specific choices can be consulted, or you can mail raw materials to freely test the crushing effect.

Back To Top