Author: organic fertilizer production line

Organic fertilizer refers to the use of crop straw and animal manure as the main raw materials, inoculated with microbial composite agents, and using biochemical processes and microbial technology to completely kill pathogenic bacteria and parasite eggs, eliminate odor, use microorganisms to decompose organic matter, convert macromolecular substances into small components, and then achieve the purpose of deodorization, maturation, dehydration, and drying, making organic fertilizer with excellent physical properties, carbon nitrogen ratio, and fertilizer efficiency. Bioorganic fertilizer belongs to the category of biological fertilizers, and its differences from microbial inoculants mainly lie in aspects such as bacterial strains, production industry, and application technology.

Unfermented and decomposed animal manure contains pathogens and pests such as Escherichia coli and nematodes. If used directly, it can lead to the spread of diseases and pests, crop diseases, and even cause phenomena such as burning roots and seedlings.

Organic matter needs to be broken down into small molecules of carbon by beneficial microorganisms in the soil before it can be absorbed by crops, while uncooked and fermented feces contain a large amount of diseases and pests such as Escherichia coli and nematodes, which can kill beneficial microorganisms in the soil; And some commercial sheep manure organic fertilizers, due to the rough fermentation process, although diseases and pests such as Escherichia coli and nematodes are killed, beneficial bacteria are also killed.

The supporting equipment for fermenting pig manure and straw into organic fertilizer generally includes: 1. Forklift (available for purchase) 2. Organic fertilizer tipping machine 3. Quantitative feeding vibrating silo 4. Organic fertilizer crusher 5. Drum screening machine 6. Belt conveyor 7. Electronic dynamic batching scale (optional) 8. Mixing mixer 9. Organic fertilizer granulator 10. Drum dryer 11. Drum cooling machine 12. Coating machine (optional) 13. Automatic quantitative packaging machine

Granular organic fertilizer is a production process with complex processing procedures in organic fertilizers. Therefore, the required organic fertilizer production equipment is relatively complete. In order to ensure a smoother production rhythm and the quality of organic fertilizers, strict requirements are placed on the quality and effectiveness of organic fertilizer production equipment. Therefore, it is recommended that users still choose equipment from large factories to ensure safety.

Equipment configuration for the complete chicken manure organic fertilizer production line:

1. Fermentation tipping machine: Fermentation tipping machine is a necessary equipment in the organic fertilizer fermentation process, and fermentation is also an important process in the production of organic fertilizer, directly determining the success of organic fertilizer production. The main function of the tipping machine is to accelerate the fermentation speed of raw materials, make the fermentation of raw materials more thorough and uniform, and control the fermentation temperature during the fermentation process.

2. Semi wet material crusher: The semi wet material crusher can crush the fermented raw materials into powder form. It is a necessary equipment for producing powdered organic fertilizers and also a necessary pre-treatment equipment for producing granular organic fertilizers.

3. Organic fertilizer mixer: The main function of an organic fertilizer mixer is to fully integrate the required auxiliary materials with the raw materials.

4. Organic fertilizer granulator: This is the main equipment for producing granular organic fertilizers. There are multiple types of granulators, designed to be suitable for different types of raw materials. To improve the success rate of granulation or meet the special needs of users.

5. Organic fertilizer dryer: The dryer is mainly used to dry the excess water in the granulated organic fertilizer particles. The dried particles have higher strength and are not easily deformed or spoiled during transportation and storage.

6. Organic fertilizer cooling machine: Due to the extremely high temperature of the dried particles, a rotary cooling machine is needed to quickly cool the particles, eliminate the heat generated by the particles, and accelerate the cooling and shaping of the particles.

7. Drum screening machine: The main function of the screening machine is to classify particles in size, and qualified particles flow into the next process. A small portion of particles that are too large or too small will be returned to the corresponding process for secondary treatment, forming a complete process oriented production.

Rotary drum granulator is used for the production of high, medium and low concentration compound fertilizer. The double roller granulator can also be used for the production of high, medium and low concentration compound fertilizers, using dry granulation. Due to the high granulation rate and large output, it becomes the key fertilizer machinery in the npk production line. Due to the large investment in fertilizer plants, investors should pay more attention to the correct installation and daily maintenance of all fertilizer equipment to ensure the effectiveness of NPK production. The fertilizer spreader should be installed in strict accordance with the instructions and process flow. For the drum granulator, find the standard height and horizontal position, and install the machine on an incline.

Common problems and solutions of rotary drum granulator

Q: Braids are slipping. How to solve the problem?

A: ①The dish splicing slide rail is not clamped. Clamp the slideway between the drum fertilizer granulator and the disc joint.

② Disc joints and braids are not clamped radially. You can use a base plate or clamp it. Watch out for excessive or uneven clamping to avoid accidents.

Q: The machine is misaligned. How to adjust the position?

A: ①The riding wheels are worn out. Repair or replace rollers according to the degree of wear.

②Gear wear. You can fix, remove and replace the gears according to the wear rate of the rotary drum fertilizer granulator.

Q: The gears are misaligned. How to adjust its position?

A: ①The pinion gear is worn out. Install the pinion in reverse. If both sides are worn, you need to replace the new gear of the drum fertilizer granulator. ② The intermediate joint between the large gear and the cylinder is damaged. You can adjust the joints.

Q: The cylinder shakes. How to reduce vibration?

A: The connection between the supporting wheel and the base is damaged. Adjust the joint and tighten the coupling nut so that the roller is in the correct position.

Using chicken manure, cow manure, and mushroom residue as raw materials, processed into organic fertilizer through a powder organic fertilizer production line, is currently a commonly used process. Due to its simple process, less equipment required, less investment, and fast cost recovery, many customers want to purchase a fertilizer production line. The customer’s main concern is the income of organic fertilizer and the equipment required for the powder organic fertilizer production line. The main equipment for the powder organic fertilizer production line is the organic fertilizer turner, horizontal mixer, and high humidity material crusher. 

Equipment required for the organic fertilizer production line of chicken manure, cow manure, mushroom residue, and mushroom residue: flipping machine (used for composting process) – vertical crusher (crushing larger blocks in organic fertilizer) – screening machine (screening out non compliant organic fertilizer and returning it) – batching machine (adding other required nutrients to organic fertilizer according to a certain proportion, which is an optional device) – horizontal mixer (mixing different materials evenly and using it in combination with batching machine) – single bucket packaging machine (used for quantitative packaging of finished organic fertilizer)

Selection of equipment for organic fertilizer production line of chicken manure, cow manure, mushroom residue, and mushroom residue

Organic fertilizer stacker, currently there are mainly two types of composting stackers: strip stacker and trough stacker. Mobile stacker is mainly suitable for areas with relatively small production and large sites. Mobile stacker is generally suitable for strip stacker composting, while trough stacker is generally suitable for establishing fermentation tanks and used in conjunction with fermentation tanks. In general, flipping is necessary during fermentation, with the aim of providing sufficient oxygen to microorganisms during aerobic fermentation of organic materials, controlling fermentation temperature, and releasing moisture.

Organic fertilizer mixers generally choose horizontal mixers because nitrogen, phosphorus, and potassium need to be added during the mixing process. The country requires nitrogen, phosphorus, and potassium content to be greater than 5%. The key to choosing a horizontal mixer is to clarify your purpose and purpose, understand the power configuration and raw material supply of the horizontal mixer.

In the organic fertilizer production line of chicken manure, cow manure, mushroom residue, and mushroom residue, due to the need to crush the materials after fermentation, a crusher is needed. This machine has the same crushing effect on fermented organic fertilizer, sludge, biogas residue, coal gangue and other slag. The production capacity of the high humidity material crusher is 1-4 tons, and the feed moisture content is ≤ 40%. The power configuration and raw material moisture content of the production capacity meet the requirements of the powder organic fertilizer production line. Therefore, it is very suitable to match the high humidity material crusher with the powder organic fertilizer production line.

Organic fertilizer and compound fertilizer are different, and the supporting equipment for processing and producing organic fertilizer and compound fertilizer are also different. From a professional perspective, compound fertilizer equipment is mainly used for producing chemically synthesized compound fertilizers, also known as compound fertilizers. Compound fertilizer is a compound fertilizer made by chemically or physically mixing multiple nutrients.

Compound fertilizer, also known as compound fertilizer, contains at least two of the three nutrients of nitrogen, phosphorus, and potassium. It is a fertilizer made by chemical methods. The advantage is that it contains more nutrients, fewer side components, and has good physical properties, which is conducive to balancing fertilization rates and promoting crop yield. However, the disadvantage is that the proportion of nutrients in compound fertilizers is fixed, which cannot meet the nutritional needs of different soils and crops.

Compound fertilizer equipment usually includes equipment such as crushers, mixers, granulators, screening machines, packaging machines, etc. It mainly mixes multiple fertilizers through mechanical and chemical methods to form compound fertilizers with multiple nutritional elements.

Organic fertilizer is a fertilizer processed from poultry and livestock manure, plant residues, and waste, and is the main fertilizer used in the production of green food. Fertility and nutrition are long-lasting and comprehensive, which can improve and renew the organic matter in the soil. On the other hand, it can promote microbial reproduction, increase soil physicochemical properties and activity.

Organic fertilizer equipment is mainly used for the production of organic fertilizers, also known as organic fertilizers. Organic fertilizer is a fertilizer made from organic matter through methods such as microbial decomposition and composting. Organic fertilizer equipment usually includes turners, crushers, impurity removal machines, fermentation devices, batching machines, packaging machines, etc. It mainly decomposes organic matter through the action of microorganisms to form organic fertilizers with rich organic matter and trace elements.

Common organic fertilizer granulators include: double roller granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator machine, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, and various granulators have their own production characteristics. The disc granulator machine can be used in both the organic fertilizer production line and the npk production line. Today, let’s learn how to solve the problems of the disc granulator during use?

Fault 1: Strong vibration of the body of the disc granulator machine?

Solution: Fix the base of the granulator firmly, and check whether the gears of the fuselage are meshed normally (some organic fertilizer equipment manufacturers leave “tire belt” faults during the production process).

Fault 2: Intermittent operation.

Solution: This kind of failure is generally caused by bearing damage, disc weight loss, abnormal motor voltage and other reasons. The operation failure of the disc granulator can be quickly eliminated through wire drawing and timely maintenance.

Fault 3: How to adjust the disc tilt too much?

Solution: When the disc granulator machine is in use, there are no specific parameters for your reference, but it should be based on the formation of suitable spherical particles. The adjustment measures are to adjust the bolts at the bottom of the disc, and change the position and viewing angle of the reducer to achieve normal use.

Fault 4: The material is difficult to form

Solution: In addition to the subjective factors of raw material composition, the granulation of the disc granulator also has an important relationship with the particle size of the raw material, water content, addition of auxiliary binders, and the angle of the disc operation. These problems should be constantly tried to achieve the appropriate ratio according to their own material conditions, and make improvements to achieve our expected value.

Fault 5: uneven particles

Solution: The treatment of this type of problem is divided into two parts. Improve moisture content and control the size of shaped particles. Then, through post-drying screening and selection, our selection narrows down.

The price of supporting equipment for fermenting pig manure and straw into organic fertilizer needs to be comprehensively considered from multiple factors, including the brand, scale, and production capacity of the production equipment. Generally speaking, the more well-known the brand of organic fertilizer equipment, the more reliable the quality, and the higher the price. Meanwhile, the scale and production capacity of the entire set of organic fertilizer equipment will also affect its price. The larger the scale and production capacity of equipment of the same brand, the higher the price.

In the domestic market, there is a significant price difference in the complete set of equipment for fermenting pig manure and straw into organic fertilizer, ranging from 100000 to 3 million yuan. Among them, organic fertilizer equipment priced under 100000 yuan is mainly small and suitable for small-scale farmers to use. If used in large farms or agricultural enterprises, it is necessary to choose organic fertilizer equipment with larger scale and higher production capacity, and the price is correspondingly higher, usually above 1 million yuan.

The price of supporting equipment for fermenting pig manure and straw into organic fertilizer is not only related to factors such as brand, scale, and production capacity, but also closely related to the performance of the equipment. Generally speaking, the better the performance of organic fertilizer equipment, the higher the price.

For example, organic fertilizer equipment that can perform biological fermentation on different materials is much more expensive than equipment that can only perform partial biological fermentation on certain materials. Therefore, when purchasing equipment, it is necessary to choose organic fertilizer equipment with appropriate prices, performance, scale, brand, and production capacity that meet the requirements based on actual needs.

In short, how much does the complete set of equipment for fermenting pig manure and straw into organic fertilizer cost? There are many price factors for a set, which need to be comprehensively considered from multiple aspects such as brand, scale, production capacity, performance, etc. I believe that with the further development of the agricultural industry, the market for organic fertilizer equipment will become more prosperous, and prices will also become more reasonable.

In aquaculture farms, due to the large amount of organic materials such as aquaculture waste, if these materials can be processed through anaerobic fermentation, composting, etc. to produce organic fertilizer, it can not only effectively reduce environmental pollution and the difficulty of waste treatment, but also provide organic fertilizer for crops. Building a self built organic fertilizer processing plant can precisely achieve this goal, while also having certain advantages in economic benefits, which can further improve the profitability of the breeding farm.

Small and medium-sized farms can use organic fertilizer equipment to treat livestock manure and convert it into valuable organic fertilizer.

1. Collect animal manure: Firstly, it is necessary to collect animal manure regularly. Manual collection can be done using tools such as shovels and dustpans, or an automatic fecal cleaning system can be installed.

2. Preprocessing: Preliminary screening of collected feces to remove impurities such as stones, branches, etc. Meanwhile, feces can be mixed with organic matter such as straw, fallen leaves, sawdust, etc. to adjust the carbon nitrogen ratio, which is beneficial for microbial decomposition.

3. Organic fertilizer equipment placement: Pre treated livestock and poultry manure is placed in organic fertilizer equipment, such as composting reactors, fermentation tanks, etc. These devices can accelerate the decomposition of organic matter and improve the quality of organic fertilizers.

4. Fermentation and decomposition: In organic fertilizer equipment, microorganisms will decompose organic matter, producing carbon dioxide, water, heat, and organic fertilizer. This process can last for several days to several weeks, depending on the specific equipment and conditions.

5. Flipping and ventilation: During the fermentation process, organic fertilizer flipping machines should be used to regularly flip or stir to ensure that the fermentation materials are fully exposed to air and improve fermentation efficiency. In addition, it should be ensured that the internal temperature and humidity of the equipment are appropriate to facilitate microbial growth.

6. Maturation and screening: After a certain period of fermentation, organic fertilizers will become loose and granular. At this point, it can be removed from the organic fertilizer equipment for screening and removal of undecomposed large particulate matter.

7. Packaging and storage: Pack the screened organic fertilizer, such as using woven bags, plastic bags, etc. When storing, avoid direct sunlight and soaking in rainwater to avoid affecting fertilizer efficiency.

8. Sales and application: Sell finished organic fertilizers to farmers, gardeners, and other users, or use them for crop cultivation in farms.

Through the above process, small and medium-sized breeding farms can effectively convert livestock manure into valuable organic fertilizers, achieve resource recycling, and reduce environmental pollution.

The drum granulation method is a method of mixing and granulating powdery basic fertilizers using a rotary drum granulator, and is especially suitable for large-scale production of cold and hot compound fertilizer granulation lines and high-low concentration npk production line. The main working method is wet granulation. Principle: each basic fertilizer is first screened separately, and the screened material is crushed by a crusher and then screened. The undersieves are sent to their respective warehouses. When the granulation system is running, all basic fertilizers are sent into the hopper from their respective warehouses in proportion to requirements through metering equipment, conveying equipment and lifting equipment at the same time. At the same time, the return material also enters the warehouse through the lifting equipment and basic fertilizer.

The basic fertilizer and the return material are mixed to a certain extent during the transportation and improvement process, but it is more ideal if the mixing equipment can be added. The mixed material in the feeding hopper is fed to the drum granulator at a certain feeding rate. At the same time, the saturated water vapor properly enters under the feed layer, which not only increases the temperature of the material, but also humidifies the material, which is beneficial to granulation. If necessary, spray a small amount of water or fertilizer solution on the material to maintain a good liquid phase for material granulation. The material creates a tumbling bed by means of the friction created as the drum granulator rotates. The extrusion force generated by rolling makes the material containing a certain liquid phase agglomerate into small particles, making these small particles become the core, and attaching to the surrounding powder to produce larger particles.

Because the rotary drum granulator is generally inclined 1°~2.5° towards the discharge end, the powder slowly rolls to the outlet along the inclination direction of the cylinder. Qualified powder leaves the drum granulator and enters the dryer for drying, then goes through screening, cooling, coating, packaging and storage. After crushing, the sieve is fed into the hopper and base fertilizer as return material.

Cow manure itself is a good source of organic fertilizer. In addition to being rich in trace elements such as organic matter, nitrogen, phosphorus, and potassium, it also contains various biological enzymes and microorganisms. After being made into fertilizer, cow manure fertilizer can play an irreplaceable role in improving soil organic matter and fertility, improving soil structure, improving soil physical and chemical environment, and microbial environment.

Organic fertilizer is a fertilizer made from animal and plant residues, kitchen waste, and other raw materials. The production process requires the use of multiple equipment to ensure the full utilization of raw materials and efficient conversion into valuable organic fertilizers.

1. Fermentation stage: Fermentation is the key process for converting materials such as poultry and livestock manure into organic fertilizer, which directly determines the quality of organic fertilizer. This process requires the use of a flipping machine to regularly flip the material, increasing its oxygen filling, water evaporation, and heat dissipation, while reducing odors and bacterial growth.

2. Precision processing: The fermented organic fertilizer is screened, crushed, and granulated to make it a commercial fertilizer that meets the requirements. This process requires the use of screening machines, crushers, granulators, and other equipment.

The equipment required for treating organic fertilizers with cow manure includes: cow manure flipping machine, crusher, mixer, granulator, screening machine, dryer, and automatic packaging machine. The first step of fermentation treatment in the production process is the focus of the entire process. The fermentation effect determines the overall quality of cow manure organic fertilizer. The subsequent processing mainly involves shaping the organic fertilizer to enhance the appearance of the product.

The quality and design process of organic fertilizer equipment directly affect the quality of organic fertilizers. Therefore, when purchasing organic fertilizer equipment, it is necessary to choose equipment with advanced technology and high-quality materials to ensure the quality and production efficiency of organic fertilizers, improve the utilization rate and added value of raw materials.