Author: organic fertilizer production line

 In recent years, with the stable and rapid development prospects of China’s economic development and the huge demand for shredders in the western development, the development trend of China’s organic fertilizer production line industry is very common, especially the organic fertilizer equipment sales market. So how can we improve the efficiency of organic fertilizer crusher?

1, material selection is the core. When selecting materials, pay attention to the hardness of materials. The harder the material, the more difficult it is to crush, and the more serious the damage to the equipment. The crushing speed is slow and the natural crushing capacity is small.

2, the humidity of the material is the key, that is, when the moisture content of the material is high, the material is easy to adhere to the organic fertilizer crushing equipment, and it is also easy to block and transport during the discharge process, resulting in a decrease in crushing capacity. Therefore, the water content should be reduced as much as possible before crushing to make the crusher work better.

3. The fineness of the crushed material is required to be higher, that is, the finer the crushed material is, the smaller the crushing capacity is.

4, the composition of broken materials. The more fine powder contained in the material before crushing, the greater the damage to crushing, because those fine powders are very easy to adhere to, endangering transportation. If the fine powder content is high, it should be screened in advance.

5, material viscosity: the greater the viscosity of the material, the easier it is to adhere.

6, the better the wear resistance of organic fertilizer crushing equipment, the greater the working capacity. If it is not wear-resistant, it will jeopardize the crushing ability.

Small scale organic fertilizer production line equipment refers to a complete set of equipment that uses pig manure, chicken manure, and other livestock and poultry manure as the main raw materials to produce organic fertilizers. The entire set of equipment includes the process of fermenting cow manure into organic fertilizer and the process of making organic fertilizer into granules and packaging. Some customers with less investment choose fermentation equipment, crushing equipment, screening equipment, and packaging equipment to form a set of small organic fertilizer production line equipment.

Small organic fertilizer production line equipment is added according to the actual needs and requirements of customers. The equipment used in small-scale organic fertilizer production lines includes flipping machines, drum screening machines, belt conveyors, horizontal mixers, crushers, etc. Compared with the granular organic fertilizer production line, this production line has fewer processes such as granulation, drying, and cooling, and the process is relatively simple. Therefore, the price of the entire set of powder small organic fertilizer production line equipment ranges from tens of thousands to hundreds of thousands.

The production equipment for pig manure organic fertilizer includes crushing process, screening process, granulation process, drying, cooling process, particle screening process, and finally to the packaging process, which is connected by a belt conveyor. Nowadays, there are a large number of pig farming enterprises in various regions, and as a result, pig manure resources are also very abundant. Utilizing this large amount of pig manure to produce organic fertilizer solves the major problem of environmental pollution, while also producing a large amount of pig manure organic fertilizer. The economic benefits are also very considerable.

The main materials used in the equipment for processing and producing organic fertilizers from manure and straw include livestock and poultry manure, urban sludge, household waste, bran, crop straw, sugar and paper filtration sludge, food and fermentation industry waste, and other urban and rural organic solid waste. From the perspective of material sources, the scope of material extraction is quite extensive, but the components involved are also extremely complex.

The equipment and process for processing and producing organic fertilizer from manure and straw consist of two parts. The first part is the composting, fermentation, and maturation process of organic materials. Its function is to kill pathogenic microorganisms and parasite eggs, and carry out harmless treatment; The second is the granulation production process of decomposed materials, which aims to make organic fertilizers have good commercial properties, stable nutrient content and fertilizer efficiency, and facilitate transportation, storage, sales, and application.

The track turner for composting and fermentation equipment of manure and straw belongs to the ground stacking and fermentation mode, which is currently a fertilizer making mode that saves civil engineering and human resources. The materials need to be stacked into long strips and stirred and crushed by the turner at regular intervals, and decomposed under aerobic conditions. It also has the function of crushing, greatly saving time and labor, improving the production efficiency and product quality of the fertilizer factory, and greatly reducing costs.

In general, tank fermentation is used for the production of organic fertilizers from manure and straw processing equipment, which results in lower costs and relatively higher fermentation efficiency. The equipment selection can be using ordinary tank type turners, double spiral turners, or chain plate turners, depending on the site conditions and cost control. When selecting equipment for granulation, pure organic fertilizer granulation uses a stirring toothed granulator.

Powdered organic fertilizer refers to fertilizer produced by fermenting organic raw materials in a certain proportion without causing particles. There is a certain difference from traditional composting fermentation. The national standard is 40% organic matter, over 5% total nutrients, and 30% moisture. The equipment is also relatively simple. The equipment for the small-scale organic fertilizer production line for powder mainly consists of three stages of fermentation, namely: pre mixing, flipping, refining, and packaging. The main purpose of fermentation is to decompose large molecular materials of organic raw materials into small molecular materials that can be absorbed and utilized by crops through microbial decomposition. The quality of fermentation also affects the quality and effectiveness of organic fertilizers.

The organic fertilizer production line equipment is a specialized equipment for producing organic fertilizer using pig manure, suitable for harmless treatment of pig manure and achieving recycling. The organic matter content of the produced organic fertilizer can reach over 50%, which belongs to nutrient rich organic fertilizers. In practical applications, trace elements can be reasonably mixed and used according to the soil conditions in different regions. This will form specialized organic fertilizers for different vegetables, various fruit trees, and other crops that require different needs.

The complete configuration of small-scale organic fertilizer production equipment includes: fecal dewatering machine, fermentation overturning machine, automatic shovel hopper, organic fertilizer crusher, automatic batching machine, mixing mixer, new organic fertilizer granulator, dryer, cooling machine, drum screening machine, wrapping machine, packaging equipment, belt conveyor, and other equipment.

The motor drives the whole organic fertilizer equipment, and its important role is self-evident. Then in the face of the complete set of organic fertilizer production line equipment, these important components should be carefully maintained to ensure that they can operate normally and do not delay production.

The common problem in organic fertilizer production line equipment is the motor heating problem. If the motor is hot or burned, it cannot be crushed. The suspension of the whole production line will bring us great losses. The following is the daily maintenance of the motor.

1. Check whether the lubrication of the bearing is good

2. Check whether all fasteners are fastened.

3, check whether the transmission belt is installed correctly, whether it is intact. If the belt is damaged, it should be replaced promptly. When there is oil on the belt or pulley, it should be wiped off with a clean rag in time.

4. Check whether the protection device is in good condition. If any abnormal protection device is found, it should be removed in time.

5, check whether there is material or other debris in the damaged chamber, and clean up in time if necessary.

6. Check whether the hydraulic jacking machine head or jacking screw is retracted, adjust whether the gasket is installed correctly and pressed tightly

The organic fertilizer production line is used to treat solid fertilizers, produce organic fertilizers, treat fertilizers from chicken farms, beef cattle farms and sheep farms, and treat solid fertilizers from pig farms and dairy farms. Solid manure is transported by manure truck, composted by mechanical mixing, stacked and decomposed, crushed and processed to produce commercial organic manure, so as to improve the added value of fertilizer.

Urea crusher is an organic fertilizer production line equipment, can crush the material in the organic fertilizer equipment. Urea organic fertilizer crusher belongs to the medium mill. The machine is designed according to the principle of impact crushing. The inner and outer two groups of cage bars rotate in reverse at high speed, and the material is broken from the inside out by the impact of the cage bars. It is a powerful tool for crushing compound fertilizer. Before use, the cage crusher is placed flat in a certain position in the workshop. No need for equipment base, connected to the power supply can be used. The fineness of the grinding is controlled by the distance between the two rolls. The smaller the distance, the finer the fineness, the lower the yield. The better the uniform grinding effect, the higher the yield. This equipment can be designed to be mobile according to user requirements. The user can move to the corresponding position when in use, and can remove it when not in use, which is very convenient.

Urea crusher equipment advantages:

1, simple structure, high crushing efficiency, good sealing performance, smooth operation, easy cleaning and maintenance.

2, simple and compact, small footprint, easy maintenance, easy to clean, is mono-ammonium, diammonium, urea and other hard materials.

3, the two groups of inner and outer cages are relatively high-speed rotation, the material is broken from inside to outside by the impact force of the cage body, which is a sharp tool for crushing compound fertilizer.

4, can be designed to be mobile according to user requirements. The user can move to the corresponding position when in use, and can remove it when not in use, which is very convenient.

The equipment process for producing 30000 tons of granular pig manure organic fertilizer annually includes fermentation, crushing, stirring, granulation, drying, cooling, screening, film, packaging, etc. Fermentation is of the same size and requires tank type fermentation. According to the process, equipment such as fermentation flipper or stacker, material crusher, horizontal mixer (vertical mixer), organic fertilizer granulator (organic fertilizer combination granulator, disc granulator, etc.), organic fertilizer drum dryer, cooling machine, drum screening machine, coating machine, automatic weighing and packaging scale, conveyor, etc. are used in sequence.

How many people are needed to operate the entire set of equipment for the annual production of 30000 tons of granular pig manure organic fertilizer production line? The complete set of equipment for the annual production of 30000 tons of granular pig manure organic fertilizer production line processes raw materials into granular organic fertilizer through a series of processes including fermentation, crushing, granulation, drying, cooling, screening, and coating. How many people are needed to operate during the reproduction process.

1. Forklift loading: This requires one person’s non-stop operation. At the same time, after crushing, when the material pile is large, these crushed materials need to be shoveled to another pile. Therefore, for those who operate a forklift, it is also very busy. They need to pay attention to the size of the material pile while loading. When the material pile is high, they have to run to shovel it to the other side, so as not to delay production.

2. During the startup process, it is essential to have a maintenance staff member: always pay attention to various abnormal problems encountered in production and provide timely solutions.

3. There is also a mechanic: an annual production of 30000 tons of granular pig manure organic fertilizer, a complete set of equipment. The construction cycle of the organic fertilizer project is short, the profit is high, the market risk is small (organic fertilizer generally has a shelf life of at least 5 years), the recovery period is short (in case of busy farming, supply cannot meet demand), and the market potential is large (China has vast territory and abundant resources, especially in agricultural provinces such as Henan and Northeast China, with a considerable amount of consumption). Generally, the investment can be recovered in one year and profits can be generated in the same year.

The production process of the chicken manure organic fertilizer production line is as follows: after fermentation, the raw materials of organic fertilizer (animal manure, domestic garbage, dead branches and leaves, biogas residue, waste bacteria, etc.) enter the semi wet material crusher for crushing, and then add nitrogen, phosphorus, potassium and other elements to make the mineral elements meet the required standards. Then, there is a mixer to stir them, and then they enter the granulation mechanism for granules. After coming out, they are dried and screened by a screening machine, Qualified products shall be packaged, and unqualified products shall be returned to the granulator for granulation.

If you want to invest in the organic fertilizer production line of chicken manure  or sell chicken manure organic fertilizer, you are more concerned about a problem – what is the market prospect of chicken manure organic fertilizer? Is it worth the investment? Chicken manure organic fertilizer market prospects are still good, the development potential is great, why say so?

1. Promoting agriculture through science and technology is the fundamental road to agricultural development. Fertilizer is an important material basis for agricultural development. The heavy application of chemical fertilizer causes soil compaction and agricultural product quality degradation, and the utilization rate of fertilizer decreases. In the past 30 years, more and more agricultural experts and governments in the world have actively advocated reducing the use of chemical fertilizers, and more green fertilizers such as organic fertilizers and bio-organic compound fertilizers, and the rise of the “green revolution” of fertilizers, that is, the concept of green environmental protection. At the same time, it also promoted the development of the organic fertilizer equipment industry

2. The large amount of fertilizer application, resulting in soil compaction and agricultural product quality degradation, in order to improve this situation, the state launched the “organic fertilizer instead of fertilizer” subsidy amount support policy, and vigorously promote, encourage everyone to apply organic fertilizer, promote the implementation.

3. The large use of chicken manure organic fertilizer, on the one hand to protect the soil fertility, to achieve permanent fertility, crops, plants, etc. can supplement their needs of organic matter, to achieve strong roots, improve the yield of the role. On the other hand, an agricultural circular economy without waste discharge has been formed, which protects the safety of the rural environment.

From the above point of view, chicken manure organic fertilizer is worth investment, is a good project.

1. The influence of materials and raw materials on the process equipment and plant design of organic fertilizer production line. Due to the difference in raw materials, which affects the production process, most organic fertilizer raw materials are affected by pollution. In one case, in the process of raw material pretreatment, the manufacturer can pretreat the raw material directly at the farm or farmer, and then close and transport to the manufacturer; Another scenario is to collect untreated waste directly from farmers and farms and pre-treat it in factories. These two methods directly affect the area construction of the processing zone.

2. Influencing factors of fermentation process. The fermentation process should be carried out according to the amount of material. At present, the fermentation process that meets the national production standard is aerobic fermentation, and the fermentation cycle consists of fermentation, decomposition and secondary aging. In order to meet the standard, choose tank fermentation or stack fermentation as much as possible. Compared with the two, the same production capacity requirements, stacking fermentation occupies a larger plant area.

Another factor that affects the fermentation process is the organic fertilizer fermentation equipment used. Trough fermentation often uses a mobile car one machine multi-tank fermentation, the turnover process directly realizes the movement of materials to the discharge port. The fermentation tank can be transferred in the secondary aging stage to realize continuous fermentation. However, the stacker uses a walking compost machine or a turning machine, which is inherently inconvenient for material transfer. The stage of secondary aging process is often in situ aging, which affects the fermentation cycle.

3. Process influence in the late deep processing stage. The post-processing technology of organic fertilizer equipment is divided into powder organic fertilizer production line process and granular organic fertilizer production line process, and the occupied area and equipment infrastructure investment are quite different.

In the process of granular organic fertilizer production line, in addition to crushing, mixing, pracking and other processes, it is also necessary to dry, granulation, particle grading, particle packaging and so on. Therefore, pellet processing processes often choose processing lines with an annual output of more than 10,000 tons, and small production capacity enterprises often choose powdery fertilizer processing processes.

Small animal manure powder organic fertilizer equipment production line, animal manure organic fertilizer is a fertilizer made by decomposing chicken manure, pig manure, cow manure, sheep manure, horse manure, duck manure, rabbit manure, pigeon manure and other animal manure into organic waste such as plant straw,

The small-scale organic fertilizer production line consists of several parts: fermentation system, drying system, deodorization and dust removal system, organic fertilizer dedicated crusher, ingredient system, mixing system, organic fertilizer dedicated granulator, and finished product packaging machine. Although the process structure is similar, the configuration of organic fertilizer equipment is not fixed. The manufacturer will mainly provide customers with construction and equipment selection plans for organic fertilizer production lines that meet their own conditions based on user material characteristics, on-site operating conditions, specific production requirements, automation level, and investment budget.

The small-scale pig manure organic fertilizer production equipment mainly includes two parts: fermentation and production. Due to the presence of harmful substances in fresh pig manure and its inability to become a commodity in form. The purpose of fermenting pig manure is to treat it harmless and make it a fertilizer with high organic matter content. The fermented pig manure is loose and odorless. It can be processed into powder or granular organic fertilizer as needed, and then packaged and sold using an automatic packaging machine. This is the part of organic fertilizer production.

The complete set of equipment for organic fertilizer production line is a batch production equipment for organic fertilizers, covering all equipment from organic fertilizer raw material collection to organic fertilizer packaging and sales. The complete set of equipment for organic fertilizer production line can effectively solve the environmental pollution caused by organic waste in industries such as livestock and poultry breeding, which is conducive to improving the safety and quality of agricultural products. It lays a good foundation for human comprehensive consumption of green and organic food, and the ecological and environmental benefits are extremely significant.