organic fertilizer production line

A full set of organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, rotary drum granulator, dryer, cooler, screening machine, weighing packaging machine. Therefore, whether it is an organic fertilizer production line or an npk production line, if the commercial granular organic fertilizer needs to be transported, how to ensure the quality of the fertilizer during the transportation process, then drying is particularly important in the fertilizer production process. Today we will walk together into the dryer.

Now many organic fertilizer drying machine manufacturers are trying to promote how high-yield and low-consumption their drying equipment is, in order to increase the share of their equipment in the dryer market. Generally, the moisture content of raw materials is very high, so when the organic fertilizer dryer dries these materials, the moisture content of the internal hot air will be relatively high. When choosing a longer cylinder dryer, the drying efficiency in the later stage of the equipment will be greatly reduced. If you choose a dryer with a cylinder that is too short, the drying time must be increased for materials with too high moisture content, and then the speed of the dryer must be reduced, which will not cause ideal materials, so the drying effect is not good.

The new dryer (bio-organic fertilizer dryer) is a drying equipment with a large processing capacity. Odor and other processes, refined. It contains a variety of nutrients necessary for crops, which has been tested and determined by relevant experts from the Academy of Agricultural Sciences. The compound fertilizer equipment is widely used, and the function of the dryer is adjusted according to the characteristics of the material. The so-called high-yield and low-consumption dryer must achieve a balance of “wind”, “fire” and “material”.

The process flow of producing fertilizer on the BB fertilizer production line

1. Raw material processing: Clean, crush, and screen fertilizer raw materials to ensure their quality and purity.

2. Ingredients and Weighing: According to customer requirements and fertilizer formulas, weigh different fertilizer ingredients in proportion to ensure the accuracy of the ingredients.

3. Mixing and dissolution: Send the prepared fertilizer raw materials into the mixing equipment for thorough mixing, so that various elements are evenly distributed. Then, the mixed raw materials are added to water through a dissolution device to fully dissolve and form a BB fertilizer solution.

4. Filtering and purification: Filter and purify the dissolved fertilizer solution to remove impurities and insoluble substances, ensuring the purity and quality of the product.

5. Packaging and storage: Pack the purified fertilizer solution and choose the appropriate packaging form according to customer requirements, such as barrel or bag packaging. Then store and preserve the packaged products to ensure their shelf life and quality.

Organic fertilizer granulator machine is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: double roller granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the prices of granulators vary. Whether it is an organic fertilizer production line or a npk fertilizer production line, what should we pay attention to during the fertilizer granulation process to ensure the smooth and efficient operation of the fertilizer production line?

What should be paid attention to in the process of granular organic fertilizer granulation?

(1) At least 2 powder warehouses to be granulated should be equipped, so that the granulator does not need to stop when changing the formula.

(2) High-efficiency iron removal equipment must be installed before entering the granulator to ensure the granulator.

(3) The organic fertilizer granulator is best placed directly on the cooler, and the crusher is placed under the cooler.

(4) In order to prevent the particles from falling into the bottom of the warehouse and damage the vertical spiral chute in the warehouse.

(5) Finished product packaging should be placed behind the finished product warehouse.

1. Raw material receiving process Select different raw material receiving processes according to the type of raw material received, packaging form and means of transportation. Regardless of the receiving process, raw materials should undergo quality inspection and weight inspection.

2. The receiving of bulk trucks, the raw materials of bulk trucks and tank cars are automatically unloaded into the receiving pit after being weighed by the ground scale. After the raw materials are unloaded into the receiving pit, they are sent to the vertical silo for storage or directly into the bin to be crushed or the batching bin through the horizontal conveyor, bucket elevator, primary cleaning sieve, magnetic separator and automatic scale.

Organic fertilizer granulator is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: roller extrusion granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulators, ring die granulators, and various granulators have their own production characteristics, which can be used in npk production line, organic fertilizer production lines, bio-organic fertilizer production lines, etc. Let me talk about the characteristics of pig manure granulation equipment.

1. Mixed and granulated pig manure organic fertilizer granulator

The granulation method of organic fertilizer granulation equipment can be divided into three types. One is mixing granulation. The other is extrusion granulation. There is also a common method of spray drying granulation. Mixing and granulation can be regarded as a pig manure organic fertilizer granulator. Through mechanical mixing, the materials to be processed are put into the body for mixing, and finally become the corresponding round finished product.

2. Squeeze granulation pig manure organic fertilizer granulator

Extruding pig manure organic fertilizer granulator (double roller granulator) is a widely used method. This method is usually to compact the powder material with the external force of mechanical equipment. The external force method used is basically different, which can promote the rearrangement of the solid mixture and promote the appearance of cylindrical particles of these mixtures. The production and extrusion of the whole process are mechanized, and basically no additional labor is required.Granulator organic fertilizer granulation equipment does not need to add any binder when it works, it has wide applicability, easy to use, and relatively low production cost. The moisture content of the produced organic fertilizer is also very low, which can avoid secondary drying of granular materials.

BB fertilizer, as an innovative form of fertilizer, is increasingly favored by more and more agricultural producers. The BB fertilizer production line, as a key equipment providing high-quality, customized, and integrated production processes, plays an important role in promoting the efficiency and sustainable development of agricultural production.

Advantages of BB fertilizer production line

High quality fertilizer production: The BB fertilizer production line adopts advanced technology and equipment to ensure stable and uniform fertilizer quality. By precise proportioning and control, the content of various elements in fertilizers can be adjusted to meet the needs of different crops and provide efficient nutrient supply.

Customized production: The BB fertilizer production line can be customized according to customer needs and crop characteristics. By adjusting the formula and production process, it is possible to meet the nutritional needs of different crops, growth stages, and soil conditions, providing personalized fertilizer solutions.

Efficient production process: The BB fertilizer production line adopts an automated control system and intelligent technology to achieve high automation and intelligence in the production process. By precise ingredients, mixing, and packaging processes, production efficiency is improved, labor costs are reduced, human errors are reduced, and product consistency and quality stability are enhanced.

Environmental protection and sustainability: The BB fertilizer production line uses water-soluble fertilizers to reduce environmental pollution during traditional soil fertilization processes. Due to the full dissolution of fertilizers in water, nutrient loss and waste are reduced, nutrient utilization efficiency is improved, and pollution of water sources is reduced. At the same time, bb fertilizer can effectively reduce the use of pesticides and fertilizers, and reduce the pressure of agricultural production on the environment.

Generally speaking, the complete set of equipment of organic fertilizer production line mainly consists of fermentation system, drying system, deodorization and dust removal equipment, crushing system, batching system, mixing system, granulation system, screening system and finished product packaging system. If you want to carry out npk manufacturing process, the equipment is also applicable, so the equipment requirements for each link of the organic fertilizer production process are as follows:

Fermentation system of organic fertilizer production process is composed of feed conveyor, biological deodorizer, mixing mixer, special lifting and turning machine and electrical automatic control system;

The key equipment of the drying system includes belt conveyor, rotary drum dryer, cooler, induced draft fan, hot blast stove, etc;

The deodorization and dust removal equipment is composed of a settling room, a dust removal room, etc, free drawings are provided, and free guidance is provided for customers to build;

The crushing system includes some new semi-wet material crushers, LP chain crushers or cage crushers, belt conveyors, etc;

The batching system includes an electronic batching system, a disc feeder, a vibrating screen, and 6-8 kinds of raw materials at a time;

The mixing system is composed of horizontal mixer or disc mixer, vibrating screen, mobile belt conveyor, etc;

The granulation system of the organic fertilizer production process requires the use of granulator equipment. Optional granulator equipment includes: double roller granulator, disc granulator, flat film granulator, bio-organic fertilizer spherical granulator, organic fertilizer special granulator, rotary drum granulator, polishing machine, special granulator for compound fertilizer, etc;

The screening system is mainly completed by a drum screening machine, which can be equipped with a primary screening machine and a secondary screening machine to make the yield higher and the particles better;

The finished product packaging system generally includes electronic quantitative packaging scales, hoppers, automatic sewing machines, etc. In this way, the fully automatic non-intermittent production of the organic fertilizer production line can be realized.

One is, “the prospect of microbial fertilizers is very good.” For decades, the United States has drawn a conclusion from a large amount of data: “microorganisms can feed the world.” In the United States, using a reasonable microbial population reduces the use of chemical fertilizers by about 20%. Not only can the output be increased, but the quality can also be improved.

Second, the inorganic nutrient elements are composed of compound microbial fertilizers, organic matter, and microbial bacteria. The combination of inorganic fertilizers, organic fertilizers, and microbial fertilizers is to solve the phenomenon of soil hardening, repair and adjust the soil, and improve the quality of agricultural products.

Balanced supply of rapid nitrogen, phosphorus, potassium and various trace elements required for crop growth can strengthen the soil microbial system, exert a lasting effect, have a significant effect on increasing production, improve crop resistance, improve fertilizer utilization, and reduce river pollution , to reduce the occurrence of pests and diseases.

As an organic fertilizer equipment manufacturer, what do we need to do? Zhengzhou Huazhiqiang Organic Fertilizer Equipment Manufacturer, in line with the principle of honest management, is aggressive and pioneering, including organic fertilizer production lines, npk production line, bio-organic fertilizer production lines, etc., as well as perfect after-sales service Services and supporting facilities, is a company mainly engaged in organic fertilizer granulator (double roller granulator, rotary drum granulator, etc.), organic fertilizer turning and throwing machine, organic fertilizer pulverizer, organic fertilizer fermentation machine and other complete fertilizer production line equipment The manufacturer and technology development system have won unanimous praise from the majority of users. We can customize the production line according to your needs. Welcome to consult.

How to effectively ferment and granulate organic fertilizer raw materials

In recent years, due to the excessive use of chemical fertilizers leading to low resource utilization and intensified environmental pollution, the market for organic fertilizer equipment has gradually opened up. We know that organic fertilizer, as a traditional fertilizer, has incomparable advantages in improving soil. Although fertilizers still dominate the majority of the market, they have shown an overall downward trend, gradually giving way to organic fertilizer products. So how does organic fertilizer equipment produce fertilizers?

The raw materials for organic fertilizer products mostly come from animal manure, which is a traditional fertilizer used in the planting industry. However, it is now being industrialized and commercialized for sale. These raw materials, although belonging to the category of livestock waste, have natural properties and contain a large amount of nutrients. They not only contain basic nitrogen, phosphorus, and potassium, but also contain organic matter, making them nutritious and comprehensive. Especially in the industrial production process, the addition of trace elements or biological strains further enhances the effectiveness of fertilizers.

When it comes to animal manure, the first thing that comes to mind is the continuous odor, sewage flowing horizontally, and the lack of any connection with the organic fertilizer products sold in the market. This also determines that the production of organic fertilizer is a complex process.

The first process of fermentation has a very long time cycle, which requires the cooperation of bacterial strains and organic fertilizer stackers to gradually kill harmful microorganisms in the raw materials, evaporate excess water, and ultimately become odorless and harmless organic fertilizer raw materials.

The fermented material can actually be used for fertilization because it has been thoroughly fermented and will not cause seedling burning or pests and diseases. Considering commercialization, it is necessary to further process the materials, that is, crush and sort them. The large pieces of fertilizer are crushed and easy to bag. If there are impurities inside, they can be screened out by an organic fertilizer screening machine, leaving only the fine and uniform powder. This not only looks good, but also is very convenient to use.

Common organic fertilizer granulators on the market include: roller extrusion granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die Granulator, ring die granulator, today we will take you into the double-roll granulator.

The double roller granulator, this equipment can directly compress and granulate powdery materials with water content mellow and less than 5% in the granulation process, and one-time molding, the product can be directly packaged by organic fertilizer packaging machine equipment. It avoids the drying and cooling process after granulation in the traditional organic fertilizer production process. So, how to install and debug the newly purchased dry roll granulator? The working principle of the dry roll granulator is that the material is forced to be compressed into small pieces through the gap between two relatively rotating rolls through external pressure. During the rolling process, the actual density of the material can be increased by 1.5 to 3 times to meet the requirements of the fixed particle strength.

Double roller granulator is granulation equipment, which can be used in organic fertilizer production line, npk fertilizer production line and so on. No waste discharge, stable operation, reliable operation and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of compound fertilizers, pharmaceuticals, chemicals, feed and other raw materials.

The roller extrusion organic fertilizer granulator is an improved product that absorbs the new technology of the international granulator. The machine is equipped with a feeding system connected with a pre-feeder and a forced-feeding screw feeding hopper that is assembled with the machine to ensure the continuity, richness and symmetry of the feeding, which is a crucial step. Uniform arc grooves are engraved on the paired rollers, which is conducive to material biting into the rollers, resulting in arc grooves sealing the cavity (belt), and also conducive to material compaction, reducing the forming pressure of the mechanism and the load of the main machine, and improving the manufacturing rate of the rollers.

Production examples and main equipment of granular potash fertilizer equipment.

Granular potash fertilizer production equipment raw materials: powdered potassium oxide (0-0-60) or powdered potassium sulfate (0-0-50); magnesium chloride, magnesium sulfate, magnesium oxide bitter soil powder: fillers, including clay, bentonite, gypsum, etc. 

(1) Stir and dissolve human water, magnesium oxide (or ferric sulfate), magnesium oxide (or ferric sulfate), and potassium fertilizer production equipment into a solution, then add powdered magnesium oxide in a certain proportion, and stir evenly to form the required magnesium hydroxide hydrate (or sulfate hydrate).

(2) Potassium fertilizer production equipment add powdered potassium chloride or potassium sulfate to a rotary drum granulator or a double roller granulator, and spray wine in proportion. Hydrated magnesium oxychloride (or hydrated magnesium oxysulfide) is a granulation aid, and the addition amount is 0.5%~10.0% by dry weight. At the same time, the potash fertilizer production equipment can continuously granulate into balls through steam, and then dry, cool, and sieve to obtain the finished granular potash fertilizer.

The main equipment for granular potassium fertilizer production is dry powder granulator (double roller granulator), which is mainly equipped with forced eye feeder, rolling unit, frame platform, crusher, multi-stage screening machine, bucket elevator machine, electrical control cabinet. The dry powder granulator has reasonable design, compact structure, simple process and convenient operation. Powder raw materials can be directly processed into uniform particles of 0.5~5mm without any additives, which greatly increases the bulk density of materials, reduces consumption, controls environmental pollution, reduces packaging costs, and improves the working environment for workers. Our organic fertilizer equipment manufacturer specializes in the production of organic fertilizer equipment, including npk fertilizer production line, organic fertilizer production, etc.