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organic fertilizer machine, fertilizer production process

Organic fertilizer machine with agricultural

The fertilizer granulator are to be used in the agricultural and its using improve the agricultural development.And now,we can produce the organic fertilizer and compound fertilizer can be produced by using the fertilizer manufacturing technology.The using of the technology improve the development of the fertilizer machines.Because different type fertilizer machines are designed and equipped in the fertilizer manufacturing process.Well,there we share the relationship about the organic fertilizer with agricultural.
The organic fertilizer manufacturing process sometimes have a little complex xompared with the compound or bb fertilizer production.Organic fertilizer contains biomass and other components,which can enhance the adaptability of crops to the adverse environment and enhance the resistance of crops.Organic fertilizer can improve soil structure,improve soil water holding capacity,reduce ineffective evaporation of water,all kinds of humic acid substances formed by organic fertilizer transformation can improve crop activity,enhance drought resistance of crops,heat absorption and heat preservation of organic fertilizer can improve soil temperature,improve drought resistance and frost resistance of crops;organic fertilizer in the decomposition and transformation process,by the role of microorganisms.The physiological active substance can promote the healthy growth of crops and improve the disease resistance ability of crops.

fertilizer granulator machine
The fertilizer granulator machine can be used in the organic fertilizer production line to produce the organic fertilizer granulator.

The organic fertilizer production line is also designed for producing the organic fertilizer.When we produce the fertilizer into granulator we need to use the fertilizer granulator machine in the fertilizer production line.There,we shared the reason why we use the organic fertilizer in the agricultural.And then we share more about the organic fertilizer production using the fertilizer machines.Firstly,we choose the suitable raw materials of producing the organic fertilizer granulator.Usually,we can choose the cow manure,chicken manure straw and other type  raw materaisl containing the organic materials.Taking the chicken manure as the example,we need to ferment the chicken manure using the fermentation compost turning machine for some time,using the fermenting technology to kill the bacterial in the chicken manure.And then put them into the fertilizer crusher machine which we can choose the half wet materials crusher machine to grind the big and hard raw materials after fermenting.Next to put them into the fertilizer mixer machine and add other additional materials to mix them with together.After mixing,put the raw materais into the fertilizer granualtor machine to shape into granulator.Different type we can choose the granulator machine,when producing the organic fertilizer granulator we can choose the new type organic fertilizer granulator or the flat die granulator machine.Sometimes,it also can use the rotary drum granulator machine to produce the organic fertilizer granulator.The choosing to some extent depend on the raw materials what you use in the producing process.Using the new type organic fertilizer granulator to produce the organic fertilizer granualtor,and then put them into the drum dryer machine to dry by the belt conveyor.After that using the fertilizer screener machine to separate the quality granulator and inquality granulator.Sometimes,if the line is large scale,we will equip two screener machine.Separateing the quality granulator into the automatic packing machine to be packed and put the inquality granulator into the chain crusher machine to be crushed.The fertilizer production line designing,not only improve the working efficient,and improve the using rate of the  raw materials.
The organic fertilizer now is used widely in the agricultural,and the organic fertilizer producing using the technology increase the market of the organic fertilizer.Theses machines can be classified into the organic fertilizer machine which are equipped in the organci fertilizer production line to produce the organic fertilizer production line.We are as the fertilizer machine manufacturers,we are also desinging the new type fertilizer machines and new type fertilizer production line.

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Biofertilizer production line

fertilizer granulator machine
Biofertilizer production line is designed for producing the bio organic fertilizer granulator.

Biofertilizer production line refers to the production of a new type of fertilizer with all the advantages of microbial fertilizer and organic fertilizer effect fertilizer after ripening,which mainly uses livestock and polutry manure,crop straw,animal and plant residues as raw materials to go through the process operation of organic fertilizer production line equipment,and ferments the organic raw materials.So it also calls a bio organic fertilizer production line.In the fertilizer manufacturing process,it is designed for many fertilizer equipment to produce the bio organic fertilizer granulator.
The production process of bio organic fertilizer production line mainly refers to the production process of organic fertilizer from raw materials to semi-finished products.The organic fertilizer machine are equipped in the bio organic fertilizer production line are mainly included the fermentation compost turner machine,fertilizer mixer machine,fertilizer granulator machine and so on.In the fertilizer manufacturing process,to make the bio organic fertilizer granulator,we can use the new type organic fertilizer granulator machine to produce the bioorganic fertilizer granulator.Sometimes,we also can use the disc granulator machine using the different method to produce the bio organic fertilizer granulator.Most of time,the rotary drum granulator machine also can be used to produce the bio organic fertilizer granulator.

What are the advantages of bio organic fertilizer produced by bio organic fertilizer production line?
Bio organic fertilizer has complete nutrient elements,which can improve the soil and improve the soil hardening caused by the use of chemical  fertilizer.Improve the physical and chemical properties of soil,and enhance the ability of soil water conservation,fertilizer conversation and fertilizer supply.When the benefical microorganisms in bio organic fertilizer enter into the soil,they form a symbiotic and proliferative relationship with the microorganisms in the soil,inhabit the growth of harmful bacteria and transfor them into benefical bacteria,interact and promote each other,play a cooperative role in the community,benefical bacteria produce a large number of metabolites in the growth and reproduction process,promote the decomposition and transformation of organic matter,and directly or indirectly provide more for cropsplant nutrients and irritants to promote and control crop growth.Improve soil prosity,permeability and exchange,plant survival rate,increase beneficial bacteria,soil microorganisms and population.At the same time,the advantage of benefical bacteria in the formation of crop root system can inhibit the propagation of harmful pathogens,enhance the ability of crop resistance to stress and disease,reduce the disease index of continuous crops,and the continuous application can greatly alleviate the continuous croping onstacles.It can reduce environmental pollution and is safe and non-toxic for human,animal and environment.It is an environmental friendly fertilizer.
We are as the professional fertilizer machine manufacturers,we not only design the different type fertilizer production line,we also produce the different type organic fertilizer machine or inorganic fertilizer machines to be used in different  fertilizer manufacturing process.When producing the granulator using the fertilizer granulator machine it can choose different type granuating method,like we also can use the roller press granulator machine which it is usually equipped in the npk fertilizer manufacturing process to produce the compound fertilizer granulator.

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Organic fertilizer production line

The raw materials for the production of organic fertilizer are very extensive. Through complete fermentation and maturity, it has become a kind of beneficial microorganism that can improve the physical and chemical properties of the soil. It is odorless and easy to transport commercial fertilizer. At the same time, the production line of organic fertilizer has realized the efficient resource utilization of the livestock industry waste, and achieved the win-win of livestock and poultry breeding benefits and environmental protection ecological benefits.

Organic fertilizer production line

Main equipment in fertilizer production line:

  • Trough type compost turner machine

    Adopting the tank type biological fermentation, according to your production scale, you need to build three 9-meter-wide and 45-meter-long fermentation tanks, continuously put the fermented products into the fermentation tank, and use the compost windrow turner to shift three meters to the other end of the fermentation tank every day, at the same time, it can play the purpose of water regulation and even mixing.

Organic fertilizer production line

  • Raw material crusher

    The raw materials are relatively dry chicken manure or pig manure. Some users even mix some other materials to reduce the production cost of organic fertilizer. The materials with too large diameter can not be directly granulated, so before granulating, we need to crush the raw materials to achieve the effect of granulating, and the crushed materials can enter the granulator. Of course, users with enough fineness of materials can omit this link when designing organic fertilizer machine.

Organic fertilizer production lineOrganic fertilizer production line

  • Organic fertilizer granulator

    According to the user’s requirements, we can develop and produce other specifications of organic fertilizer granulator. The shell of pelletizer is made of thickened seamless steel pipe, which is durable and will never deform. In addition, the stable base design makes it run more smoothly.

  • Dryer

    The humidity of the material should be controlled below 25%. Therefore, for some raw materials with initial humidity above 25%, they should first enter the drying process, and then enter the particle machine-made particles after the drying material reaches the corresponding humidity . Of course, users with enough humidity can omit this link when designing fertilizer production process.

  • Coating machine

    The complete equipment of the coating machine is composed of screw conveyor, mixing tank, oil pump, main engine, etc. for powder powder powder or liquid coating process. It can effectively prevent the caking of organic fertilizer or compound fertilizer.

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How to treat cow manure organic fertilizer?

With the gradual development of the policy of replacing chemical fertilizer with organic fertilizer, the production and use of organic fertilizer industry ushered in the spring of development. Today, I’d like to talk with you about the process of organic fertilizer production.
The production process of organic fertilizer is closely related to the organic fertilizer machine. Generally, the complete equipment of the organic fertilizer production line is mainly composed of fermentation system, drying system, deodorization and dust removal system, pulverization system, batching system, mixing system, granulation system, screening system and finished product packaging system.

How to treat cow manure organic fertilizer

  1. fermentation of cow manure organic fertilizer
    Adding organic solid wastes (such as straw, sawdust, rice bran, bean cake, etc.) with moisture content less than 60% to fresh cow dung as auxiliary materials to mix evenly with microbial fermentation bacteria, using a windrow turner can effectively adjust the water, ventilation and carbon nitrogen ratio (the carbon nitrogen ratio is between 30-40), so that the moisture content of cow dung is controlled at about 60%, and there is watermark between fingers but no drop Accurate. The machine treatment process of organic fertilizer, which can make it fully mature, sterilized, deodorized and dehydrated by continuous aerobic fermentation in pool.
  2. How to treat cow manure organic fertilizer
    Crushing and mixing of ingredients
    The composted materials, such as N, P, K and other inorganic fertilizers and other additives, are proportioned, crushed and mixed by using the batching bin through the crusher and mixer in a certain proportion.
  3. Granulation
    The material is granulated by rotary drum granulator.
  4. Screening
    There is a certain difference in the particle size of the particles output from the pelletizing and molding system, which requires screening and grading. Screening the unqualified large and small particles, re crushing them and sending them to the granulator to continue granulation, which is helpful to improve the continuous operation capacity of the fertilizer production line.
  5.  Drying
    Using the organic fertilizer dryer, the sieved particles can be further removed from the water to meet the standard requirements of the moisture content of organic fertilizer.
  6. cooling
    Cooling the granular materials with a cooler is helpful for the storage and quality of the granules. After cooling, the difference between particle temperature and ambient temperature is less than 5 ℃.
  7. packaging
    The cooled granular materials enter the finished product warehouse through the bucket belt conveyor. The granular materials can be weighed and packed quantitatively by automatic packing scale.
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How to maintain fertilizer manufacturing equipment

Fertilizer equipment is an important tools for fertilizer manufacturing process. Fertilizers processed by fertilizer equipment have abundant and diverse nutrients, which are rich in materials needed by vegetation and can meet the needs of various nutrients for crop growth. After fertilizer equipment is put into production, attention should also be paid to maintenance and maintenance, not just production. Running the equipment according to usage standard to produce fertilizer, check regularly to ensure normal operation, so that the service life of the equipment is longer. Following are some techniques for maintaining fertilizer equipment.

 

  1. Bearings in fertilizer production equipment bear all the loads of the machine, so good lubrication has a great relationship with bearing life. The use of bearings affects the service life and operation rate of the machine. Therefore, it is recommended that bearings be inspected once every 7 days and lubricating oil be injected into them regularly.

 

  1. Check the machine of the whole fertilizer production line regularly, and pay attention to whether the work of each part of the fertilizer granulator machineis normal. The wear level of vulnerable parts should be checked, such as cleaning the chain every 3 days, and replacing the worn parts in time.

 

  1. If there is a fault in the running of the rotating gear, stop immediately to check and eliminate it.

 

  1. The chassis of fertilizer production equipment should be placed smoothly to remove dust and other impurities, so as to avoid special circumstances and serious accidents in the production of machinery.

 

It is suggested that fertilizer factories should do the following for fertilizer manufacturing process:

 

1) Improve the maintenance system and eliminate hidden dangers. When the fertilizer production line is put into production, it is necessary to formulate rules for the use of various machines and maintenance systems. Operators can operate and maintain according to the regulations, so as to prevent safety accidents and avoid unnecessary failures of machines. For example, when workers clean and maintain the machine, they can find out the problems existing in the machine and check them in time to avoid greater losses.

 

2) Maintenance of the machine should be carefully and in place. Whether the NPK fertilizer production process can operate efficiently and normally and give full play to its performance is not only related to the quality of the equipment itself, but also to the correct use and proper maintenance of the operators. Maintenance of the machine is troublesome, but if not done, it will affect the production of equipment products, maintenance costs and replacement costs of vulnerable parts will continue to increase.

 

3) It is necessary to assign responsibility, check and record every day, lubricate and maintain the important parts of the equipment (vulnerable parts, motors, reducers, bearings, etc.) according to the instructions before leaving work every day. If there is any damage, it should be replaced or repaired in time to avoid affecting the normal production the next day.

 

4) The cause of equipment failure should be analyzed in time and lessons learned. The reason for the failure of fertilizer equipment may be the failure of the machine itself, or the improper operation and maintenance, etc. Once the fertilizer equipment fails, we should analyze the causes of the problems, take measures to learn lessons and prevent similar situations from happening again.

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How to Operate Cow Manure Organic Fertilizer Production Equipment

How to deal with cow dung in cattle farm? In the process of cattle breeding, if the cow dung is not handled in time, it will cause air pollution, breed a large number of mosquitoes and flies, pollute the surrounding environment of the farm and cause cattle diseases. Treating cow dung to turn waste into treasure can also bring huge benefits.

Making cow dung into organic manure is one of the main methods to treat cow dung. Dry cow dung contains 10%-20% crude protein, 1%-3% crude fat, 20%-30% nitrogen-free extract and 15%-30% crude fiber, so it has high nutrients. An organic fertilizer production line can efficiently convert cow dung into organic fertilizer.

organic fertilizer production equipment

Cow Dung Organic Fertilizer Production Equipment and Process Step

1.Fermentation is the first important step

The cow dung produced by a cow in one year requires 4 to 6 cubic meters of space. According to the scale of farming, reasonable construction of cattle dung accumulation fermentation site. Adding 10%-15% straw, rice bran and other supplementary materials to cow dung, and adding appropriate water, the water content of cow dung can be controlled at about 60%, inoculated with starter, and the fermentation time is 15-40 days (depending on the season).

In organic fertilizer fermentation, turning is an important phase. Its purpose is to enable the materials mixed. By the thrown over, it course of the materials make the most contact with the air and get the best fermentation.

Fermentation compost turning machine (Strong maneuverability of mechanical dump operation)

Trough Compost Turning Machine, Double Screws Compost Turning Machine (Suitable for large field flip), Windrow Turner (Suitable for strip stacking).

 

2.Crushing raw material

The fermented materials and other additives are crushed, proportioned and mixed through material grinder and mixer in a certain proportion. The function of this system is to crush, mix and mix compost materials, inorganic fertilizers of nitrogen, phosphorus, potassium and other additives in a certain proportion. Based on years of experience, the following equipment is recommended:

Half-wet Material Crusher

The machine is mainly used to crush materials of biological fermentation organic fertilizer with moisture of 25%~50%. Have good effect on grinding the glass brick, ceramics and broken stone such kinds of hard matter from the city life garbage organic fertilizer.

Horizontal Mixer

Horizontal mixer stir material in batches, material can be mixed completely. High mixing rate, less residual suitable for feed, concentrated feed, premix additives mixing.

 

3.Pelletizing

New Type Organic Fertilizer Granulator is used to granulate the material. The organic fertilizer granulator is the newest technology products by our years of research experience. It process fertilizer powder into granules, it also can be achieved the better effect of grain making to acid and municipal sludge. We also supply disc fertilizer granulator and flat die pelleting machine for organic fertilizer production.

 

4.Drying, cooling and screening

After granulating, the fertilizer moisture is a little high. Use organic fertilizer Rotary Dryer, further remove water, to achieve the standard requirements of organic fertilizer moisture content.

Cooling the particulate matter with a Rotary Cooler helps to store the heat particulate matter from the top of the dryer to the counter-flow cooler. Under the action of the cooling fan, the dry air enters from the lower part of the cooler and exchanges sufficiently with the wet and hot particles from the upper tribe and the lower tribe.

There are some differences in particle sizes of the particles exported from the pelletizing and forming system, which requires sieving and grading. Drum Screener Machine has the advantages of low vibration, low noise and convenient screen change. The organic fertilizer manufacturing process is equipped with automatic feed-back system, which screens the unqualified large and small particulate materials, conveys them through belt hoist, re-crushes them and sends them to the granulator to continue granulating, which is helpful to improve the continuous operation ability of the production line.

 

5.Packing

Packing Machine weighs and packs the particulate matter quantitatively. Automatic quantitative packaging of powder and granules, suitable for flour, starch, feed, food, chemical industry, light industry, building materials industries.

 

Using cow dung as raw material to produce organic fertilizer has the advantages of low cost, stable quality, fluffy soil, improved land consolidation, improved soil fertility, and great marketing space. As a leading fertilizer equipment manufacturer in China, we have a professional organic fertilizer manufacturing process, which can make cow manure into organic fertilizer with high efficiency and benefit.

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Cow manure organic fertilizer production

Different type raw materials can be used as the organic raw materials to produce the organic fertilizer granulator.

In the organic fertilizer production line,it is equipped with different type fertilizer machines to finish the process of organic fertilizer production.

All types of animal manure and livestock manure contain a large of organic matter,we can using the fertilizer manufacturing technology to deal with the raw materials and make them as the organic raw materials to produce the organic fertilizer.Designing a complete cow manure organic fertilizer production line to decribe the fertilizer production line.
After meeting people’s material and cultural needs,people have higher and higher requirements for human settlements and ecological environment.From the mother people to meet the needs of the ecological environment,the air pollution,water pollution and soil pollution caused by aquaculture are also disgusting to people,so how to dispose of feces and protect  the environment has become one of the important problems restircting people’s steady and healthy development.It is necessary to use the production line equipment of animal manure chicken manure and cow manure organic fertilizer production line to dispose the animal manure innocuously.Animal manure,such as cattle manure production line  equipment is used to process cattle manure into orgaic fertilizer,which is then applied to the soil.It not only improves the soil environment,human settlements and reduces pollution and reduces pollution,but also makes the recycling of ecological environment resources after applying organic fertilizer to the soil.This meets the current demand for environmental protection.So the organic fertilizer production line is the environmental protection equipment of cattle industry in the new era.

Organic fertilizer production line
The organic fertilizer production line is designed for producing the organic fertilizer granulator.

How to design the project?In the come manure orgnaic fertilizer production line,we are equipped with different series fertilizer equipment and we also need to use different type fertilizer machines to produce the organic fertilizer granulator.When we produce the orgnaic fertilizer granulator using the fertilizer manufacturing technology,we need to use the fermentation compost turner machine to ferment the organic raw materials to use the fermentation technology to kill the bacterials in the organic raw materials.And in the fertilizer manufacturing process,it needs to use the fertilizer crusher machine to grind the big raw materials to the powder.Then put them into the fertilizer mixer machine to mix them.After mixing,if we need to make into the granulator,we equipped the fertilizer granulator machine in the organic fertilizer production process to make granulator.The fertilizer granulator machine type we can choose the new type organic fertilizer granulator,which this type fertilizer granulator machine is designed for producing the organic fertilizer granulator.More other type fertilizer granulator machine we can choose the rotary drum granulator machine,which this type fertilizer equipment is designed not only suitable in the npk fertilizer manufacturing process to produce the npk,compound fertilizer granulator,it also can be used in the organic fertilizer production line to produce the organic fetilizer granulator.Usually,producing the organic fertilizer granulator is also need to use the drum dryer machine to dry the granulator and then using the fertilizer screener machine to separate the quality fertilizer graulator from the inquality fertilizer granulator.

The designing of the fertilizer production line using the fertilizer manufacturing technology to produce the organic fertilizer granulator not only improve the fertilizer producing efficient,it also meets the requirement of protecting the environment.Using the technology of production line, the equipment of cow manure organic fertilizer can produce manure as organic fertilizer with considerable benefit. The necessity and feasibility of the construction of manure production enzyme organic fertilizer project; the technical scheme of manure production enzyme organic fertilizer project; the economic analysis evaluation and investment estimation of the construction of manure production enzyme organic fertilizer project. The background of the organic fertilizer equipment project and the necessity of construction, the background of the project, the pollutants mainly come from: the excrement produced by the collective breeding; if the excrement is not treated in a centralized way, it will seriously pollute the air and water quality, causing a very serious impact on people’s lives, so the excrement will be treated in the breeding to achieve clean breeding and turn the waste into treasure, and the excrement after treatment is raw At the same time, it can obviously improve the quality of crops, reduce the content of harmful substances and heavy metals in crops, which is beneficial to human health.
We are as the professional fertilizer machine manufacturers,we are not only can design the cow manrue organic fertilizer production line,we also can design the biofertilizer production line to produce the bio organic fertilizer granulator.More otherr type fertilizer production line we also can design according to different type raw materials and the fertilizer type that you produce.More other questions you want to know you can leave a message for us,and we will apply to you as soon as possible.

 

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Organic-inorganic fertilizer production

The organic-inorganic fertilizer can be produced by using the fertilizer manufacturing process. Now,in the market,the compound fertilizer occupied most of the market,the organic fertilizer granulator is the new specific,but just using the organic fertilizer granulator will also consist some disadvantages,we can use the organic fertilizer combined with incompound fertilizer using the granulating technology to produce the organic-inorganic compound fertilizer granulator.
In fact,organic-inorganic compound fertilizer is a kind of compound fertilizer with organic matter and appropriate amount of fertilizer.Because of dfferent fertilizer components,it needs to use a specifical compound fertilizer granulator.So are you familiar with the granulation technology of organic-inorganic fertilizer?Let’s summarize the knowledge about granulation.
In the granulation technology of organic-inorganic compound fertilizer,farmers are used to granulating with chemical fertilizer and compound fertilizer,as if there is no fertilizer without granulation.In partice,granular fertilizer is more convenient than powder fertilizer.It is not only convenient to apply fertilizer,but also has slow-release effect.The powder fertilizer is easy to be affected by wind and rain erosion,thus affecting its effect.In the fertilizer manufacturing process,producing the organic-inorganic fertilizer granulator designing a complete fertilizer production line to produce the organic-inorganic compound fertilizer granulator.When producing the fertilizer granulator,we can use the fertilizer granulator machine to finish the granulating technology.Different type fertilizer granulator machine types are designed for producing the granulator,we can choose the rotary drum granulator machine to produce the granulator,which this series granulator machine to be designed for producing the organic or compound fertilizer granulator.
The organic-inorganic compound fertilizer can be mixed with the organic fertilizer in advance to make particles.The chemical fertilizer should be crushed first and then mixed with the powdered organic fertilizer,and then granulated by the granulator.Granulation requires a proper amount of water as the binder,and the finished product must be dried by the dryer,so as to meet the requirements of packaging and warehousing.

fertilizer granulator machine
The organic fertilizer or inorganic fertilizer can be produced by using the fertilizer manufacturing process.

BB fertilizer,it also known as mixed fertilizer,is a reasonable mix of several fertilizers.In this way,the common organic fertilizer and chemical fertilizer can be proportioned to form organic-inorganic compound fertilizer,so that the processing cost is low,and the formula is flexible,and the equipment investment is mainly bb fertilizer equipment.If necessary,the full-automatic batching machine can be configured,so as to ensure the stability of the nutrient content of fertilizer products and the quality of products.
Although in the long run,the large use of organic fertilizer is a trend,but in terms of crop yield requirements,chemical fertilizer still occupies a large market,so organic-inorganic compound fertilizer is a good transition,not only has the advantages of chemical fertilizer to ensure crop yield,but also the advantages of organic fertilizer to ensure product quality.
When producing the fertilizer into granular,the fertilizer granulator machine is the main fertilizer machines are used in a complete fertilizer production line.More other type fertilizer granulator machine can be used to produce the organic-inorganic compound fertilizer granulator.For example,the roller press granulator machine to produce the compound fertilizer granulator and so on.As a whole,producing the organic-inorganic fertilizer granulator,we can using the fertilizer manufacturing technology to finish a complete fertilizer production process.As the fertilizer machine manufacturer,we designed the organic fertilizer machine and inorganic fertilizer machines are used in the organic fertilizer production line or compound fertilizer production line to produce the organic or inorganic fertilizer production line.Using the fertilizer machines to finish the producing process of the organic fertilizer granulating not only simplify the producing process,it also improve the workking efficient.

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Cow manure organic fertilizer production line method

Designing fermentation compost turner machine is a good fertilizer machine used in the organic fertilizer production line.Because producing the organic fertilizer needs to ferment the raw material and using the fertilizer machine can save more time to ferment the raw material. The cow manure is a good organic fertilizer material that using the raw material to produce organic fertilizer granulator, but before producing we need to ferment the raw material for some time and different cow manure the method of fermenting are also different.

organic fertilizer production line

The fertilizer machine of fermenting raw material always be called the fermentation compost turner machine, and the machine are designed to several different types. Like the simple compost turner machine, windrow compost turner machine, double screws compost turner machine and hydraulic compost turning machine. The cow manure can be divided into dry cow manure and wet cow manure.
1.The dry cow dung due to be absence of the water and make it cannot to be fermented, so it is necessary to put into some water and then to use the simple compost turner machine to ferment.
2.If the cow manure is fresh and when began to ferment it need to add some other raw material to absorb the water in the fresh cow manure, and too much moisture easy to lead to impermeability, microorganisms cannot produce fermentation, auxiliary choice is diverse, the purpose is to absorb some of the fresh cow dung in the water. The general choice of accessories: sawdust, straw, grass ash carbon and so on .Finally, using the fermentation compost turner machine to ferment the cow manure.

After fermentation, the fertilize granulator should be used to make fertilizer pellets, then dried and cooled, then screened, finally, the fertilizer is packed and sold.

Pls see:Chicken Manure Organic Fertilizer Production Line

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How to Prevent Caking in NPK Fertilizer Production Process

The problem of fertilizer caking usually occurs in the process of fertilizer processing, storage, transportation, which is caused by the moisture absorption, dissolution and evaporation of fertilizer grain, and recrystallization. In this process, a crystal bridge is formed, resulting in the formation of small particles into large particles and caking.

So how to avoid the fertilizer caking in NPK fertilizer production line?

NPK fertilizer production line

  1. Choose suitable raw materials.

Most of the materials used in fertilizer production, such as ammonium salt, phosphate, trace element salt, potassium salt and so on, contain crystalline water and are easy to absorb moisture, such as ammonium sulfate, phosphate and trace elements are easy to agglomerate and become insoluble in water. Urea is easy to precipitate water and agglomerate when it meets trace element salts.

Choose raw materials that are not easy to cake and produce fertilizers that are not caking. For example, fertilizers with humic acid as the main raw material and fertilizers with amino acid as the main raw material are not easy to cake. In addition, when choosing materials, try to be as dry as possible.

 

  1. In NPK fertilizer production process, the moisture content of fertilizer and packaging temperature should be reduced, and the appropriate production time should be selected.

Fertilizer production is generally non-closed production. In the NPK fertilizer production line, the greater the air humidity, the easier the fertilizer to absorb moisture and agglomerate. Fertilizer production avoids the rainy season and concentrates on producing fertilizer on dry days. In the process of fertilizer production, the raw materials are heated by the drum dryer, so that the moisture content of the fertilizer is controlled below 0.6%, the cooling time of the fertilizer is prolonged, and the packaging temperature is lowered, so the fertilizer is not easy to cake.

 

  1. Adding anti-caking agent to reduce the physicochemical reaction between NPK fertilizer particles.

The higher the room temperature, the easier it is to dissolve. Generally, raw materials dissolve in their own crystalline water and cause caking. Addition of talc powder, humic acid and other non-caking powder can also add some surfactants to prevent caking.

 

  1. Reduce the stacking height and storage pressure of fertilizer.

The greater the external pressure of fertilizer, the easier the contact between crystal and crystal, the easier the caking; the smaller the external pressure, the more difficult the caking.

 

  1. Precise screening of NPK fertilizer by screening machine can further improve the fertilizer uniformity.

NPK fertilizer particles are not uniform in size, with small gap between particles and more contact area, it is easy to agglomerate. If the compressive strength of fertilizer granules is low, the fertilizer is easy to deform and break during packaging, transportation and storage, which will increase the contact area between granules and also lead to fertilizer caking.

If a fertilizer factory produces a large amount of fertilizer with NPK fertilizer production line, it can be screened twice with a screener machine to obtain suitable fertilizer granules.

 

  1. Fertilizer granulator machine for material treatment.

Because of the small contact area between the round particles, it is not easy to crystallize and agglomerate. Therefore, NPK fertilizer granulation production process is conducive to fertilizer storage, transportation and fertilization.

When granules are produced by disc fertilizer granulator (or rotary drum granulator), they must be dried and cooled.

When NPK compound fertilizer granules are produced by double roller press granulator, the dryer is not used, but the adhesion of raw materials for fertilizer production must be good.

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