Category: organic fertilizer equipment

organic fertilizer equipment

Trough Compost Turning Machine: How to Speed Up Composting?

by organic fertilizer production line

In the wave of organic waste resource utilization, the trough type compost turner acts like a master fermentation expert, transforming organic materials such as livestock manure and crop straw into high-quality organic fertilizer through precise mechanical design and intelligent control systems. This equipment not only accelerates the natural fermentation process but also makes waste treatment efficient and environmentally friendly.

Precision Structure: Perfect Coordination of Five Systems

Intelligent Travel System

Composed of precision transmission systems including motors, reducers, and travel wheels, ensuring smooth equipment movement within fermentation tanks. The intelligent control system precisely controls travel speed for uniform turning operations.

Efficient Turning Mechanism

Utilizing specially designed blades or spiral blades that penetrate deep into materials for thorough turning. Unique blade angles and arrangements ensure complete material mixing and even oxygen distribution.

Precise Lifting Device

Hydraulic or mechanical lifting systems intelligently adjust turning height according to material depth, ensuring optimal turning depth with each operation and improving fermentation efficiency.

Smart Oxygen Supply System

Equipped with efficient fans and pipeline networks, providing continuous and stable oxygen supply to fermentation tanks. Smart sensors monitor oxygen concentration in real-time, automatically adjusting oxygen supply.

Wide Applications: Environmental Solution Across Multiple Fields

Organic Fertilizer Production

Transforms livestock manure and agricultural waste into high-quality organic fertilizer, achieving resource recycling

Bioenergy

Processes organic waste like kitchen waste to produce biomass energy raw materials

Environmental Treatment

Handles municipal sludge and industrial organic waste, reducing environmental pollution

Agricultural Recycling

Promotes agricultural waste resource utilization, driving sustainable agricultural development

Particularly noteworthy is the PLC intelligent control system of the trough turner, which monitors key parameters such as temperature, humidity, and oxygen concentration during the fermentation process in real-time. When abnormalities are detected, the system automatically adjusts turning frequency and oxygen supply to ensure the fermentation process remains in optimal condition. This intelligent management approach ensures more stable and reliable organic fertilizer quality.

Process Advantages: Redefining Fermentation Efficiency

Compared to traditional composting methods, the trough turner reduces the fermentation cycle from several months to 15-20 days, improving efficiency by over 50%. Its enclosed fermentation tank design effectively controls odor diffusion and reduces environmental pollution. Meanwhile, automated operation significantly reduces labor costs, making organic fertilizer production more economically viable. The safety protection system, including limit switches and emergency stop buttons, ensures equipment operational safety.

The trough compost turning machine represents a pinnacle achievement in sustainable technology, serving as the cornerstone equipment in the organic fertilizer production line. This sophisticated fertilizer production machine excels in optimizing the organic fertilizer fermentation process through its precision travel system and intelligent oxygen control mechanisms. As a vital component among equipments required for biofertilizer production, it efficiently transforms organic waste into valuable resources, driving circular economy development while supporting greener agricultural practices.

During the crucial organic fertilizer fermentation phase, the trough-type turning machine demonstrates exceptional performance by maintaining optimal temperature and aeration conditions. This compost fertilizer machine continuously mixes and aerates organic materials, significantly accelerating decomposition while eliminating pathogens. The machine’s robust design and efficient turning mechanism ensure consistent quality throughout the bio organic fertilizer production line, making it indispensable for modern organic waste management and resource utilization.

Integrated within comprehensive organic fertilizer production systems, these advanced turning machines provide fundamental technical support for sustainable agriculture. Their operational excellence not only enhances the efficiency of bio organic fertilizer production but also promotes environmental protection by converting waste into nutrient-rich fertilizers. As global focus on sustainability intensifies, these machines continue to push the boundaries of organic fertilizer fermentation technology, enabling more efficient and eco-friendly production methodologies across the agricultural sector.

organic fertilizer equipment

Windrow compost turning machines empower bio-organic fertilizer equipment

by organic fertilizer production line

In the entire process system of bio-organic fertilizer equipment, the windrow compost turner is the “core engine” of the fermentation stage. With its unique operational advantages, it solves the efficiency and quality challenges of organic material composting.

As a key component of bio-organic fertilizer equipment, the windrow compost turner precisely controls the core conditions for composting. Organic material composting requires maintaining a high temperature of 55-65℃. Through regular turning, the windrow compost turner can dissipate excess heat from the center of the pile, protecting the activity of beneficial microorganisms, and also rapidly raise the temperature of low-temperature materials, ensuring uniform composting progress throughout the pile.

In the closed-loop process of bio-organic fertilizer equipment, the windrow compost turner plays a crucial role. It inherits the results of the previous raw material mixing process, transforming loose materials into a uniformly composted, high-quality substrate. This reduces obstacles for subsequent crushing and granulation equipment, preventing equipment blockages or fertilizer quality defects caused by uncomposted materials. Its highly efficient decomposition capabilities enable the large-scale production of bio-organic fertilizer equipment, facilitating the mass implementation of organic waste resource utilization.

The windrow compost turning machine, with its flexible and efficient decomposition capabilities, has become an indispensable core component of bio-organic fertilizer equipment. It makes the ecological transformation of organic waste more controllable and efficient, providing robust equipment support for green agriculture development and promoting the implementation of the circular agriculture concept.

organic fertilizer equipment

Fertilizer mixer machines lay a solid foundation for bio-organic fertilizer equipment

by organic fertilizer production line

In the entire operation of bio-organic fertilizer equipment, the fertilizer mixer machine, seemingly a “basic link,” is actually a “hidden hero” that determines the final fertilizer effect and production efficiency.

The core objective of bio-organic fertilizer equipment is to transform organic waste such as straw and livestock manure into ecological fertilizer rich in beneficial bacteria through harmless treatment. The uniformity of raw material mixing directly affects the fermentation effect and nutrient balance. The fertilizer mixer machine perfectly addresses this key requirement: through the rotational action of its multi-dimensional mixing structure, it breaks down the physical differences between raw materials, achieving uniformity in carbon-nitrogen ratio, humidity, and microbial distribution across the entire process.

The mechanical mixing of the fertilizer mixer machine ensures that every component of the raw material is fully in contact. This not only provides a “homogeneous substrate” for the fermentation stage of the bio-organic fertilizer equipment but also allows microbial agents to adhere evenly to the organic materials, significantly improving microbial activity and composting efficiency, and shortening the fermentation cycle.

As the “quality gatekeeper” in bio-organic fertilizer equipment, the fertilizer mixer machine ensures the nutrient balance and fermentation quality of ecological fertilizer through precise mixing, making every step of the transformation of organic waste into high-quality fertilizer more controllable and efficient, and providing solid support for the large-scale development of green agriculture.

organic fertilizer equipment

Ring die pelleting machines: Why can they adapt to the different needs of organic and compound fertilizers?

by organic fertilizer production line

In the fertilizer industry, the physical properties of organic fertilizers (mostly made from fermented manure and straw) and compound fertilizers (mostly made from phosphate rock, potassium chloride, and urea) differ significantly. Organic fertilizers are fibrous, highly moist, and prone to sticking together, while compound fertilizers are hard, fiberless, and require high-hardness molding. Ring die pelleting machines, through their “adjustable structure + material adaptability,” can meet the granulation needs of both fertilizer types.

For organic fertilizer granulation, ring die pelleting machines offer two key design advantages: First, they utilize a “low compression ratio” ring die (3:1-5:1) to avoid excessive compression that damages the organic matter and bacterial inoculant activity in the raw material, while ensuring that the granules do not break apart. Second, they feature an “anti-sticking die conditioning system” that precisely controls the amount of water added and a small amount of binder (such as starch residue) to reduce material sticking to the die, thereby improving molding efficiency and discharge speed.

For compound fertilizer granulation, the ring die pelleting machine focuses on “wear resistance and high extrusion capacity”: the ring die is made of wear-resistant alloy material, which can withstand the high-frequency friction of mineral raw materials and has a service life three times longer than that of ordinary materials; the pressure roller is hardened to enhance the extrusion force, and is equipped with a “high compression ratio ring die” (6:1-8:1) to ensure that the hardness of the compound fertilizer particles meets the standard.

organic fertilizer equipment

Smallholder farmers and large-scale farming: Differentiated designs for organic fertilizer production lines

by organic fertilizer production line

Organic fertilizer production lines require flexible design based on the scale of the farming entities. Given the dispersed nature of smallholder farming, small-scale organic fertilizer production lines must offer the advantages of low investment, ease of operation, and portability. For example, modular equipment combinations can be used, with a single line’s daily production capacity limited to 10-50 tons. These lines also support on-site assembly and commissioning, adapting to smallholder farmers’ space and funding needs. Operational processes are streamlined, and one-click control systems lower the technical barriers to entry. Some small-scale lines also feature mobile crushing units, allowing for direct processing of straw in the field.

Large-scale farming (such as 10,000-acre orchards or contiguous farmlands) requires continuous production lines equipped with automated batching, intelligent fermentation monitoring, and large-scale cooling and screening systems to achieve 24/7 uninterrupted production, with daily production capacity reaching hundreds of tons. These lines also require supporting raw material warehousing and a cold chain for finished products to meet the continuous demands of large-scale fertilization.

In addition, to meet the “customized small batch” needs of small farmers, the organic fertilizer production line needs to support rapid switching between multiple recipes, while large-scale production lines focus on “standardized large batches” and ensure that the quality error of each batch of products does not exceed 5% through stable process parameters. This differentiated design enables the organic fertilizer production line to meet the needs of different planting entities.

organic fertilizer equipment

Disc granulators “roll” out rounded fertilizer, while double roller press granulators “press” out hard, dense material

by organic fertilizer production line

In the forming process of organic and compound fertilizers, disc granulators and double roller press granulators, with their different shaping logics, have become organic fertilizer granulators adaptable to different raw materials and needs. They not only meet the requirements of diverse fertilizer forms but also make the granulation process more aligned with actual production scenarios.

The core of disc granulators is “rolling agglomeration.” This method is more suitable for organic raw materials with moderate moisture content, such as well-rotted cow manure and straw substrates. The formed granules have a smooth appearance and moderate density, which not only promotes microbial survival (especially suitable for bio-organic fertilizers) but also facilitates subsequent storage and mechanized application, preventing clumping.

Double roller press granulators, on the other hand, follow a “pressure shaping” approach. The advantages of this process are that it requires no binder, has high forming efficiency, and produces granules with high hardness and strong moisture resistance. It is particularly suitable for granulating high-concentration fertilizers or dry raw materials, solving the problems of these materials being difficult to agglomerate and prone to scattering.

For those seeking granule roundness and bioactivity, disc granulators are the preferred choice; for those prioritizing high hardness, dry material forming, and binder-free processes, double roller press granulators are more suitable. These technologies address the pain points of fertilizer forming from different perspectives, providing flexible support for the diverse needs of fertilizer production.

organic fertilizer equipment

Sustainable Fertilizer Production: Small Scale to Industrial

by organic fertilizer production line

With the growing global demand for sustainable agriculture, fertilizer production technology is undergoing a transformation from traditional methods to modern, large-scale production. Both small-scale organic fertilizer production and large-scale industrial NPK fertilizer manufacturing are making important contributions to global food security.

Organic Fertilizer Production Process

Organic fertilizer production begins with the fermentation process. During the organic fertilizer fermentation process, raw materials are converted into stable organic matter through microbial decomposition. To improve fermentation efficiency, producers typically use chain compost turners or wheel compost turners to regularly turn the compost materials, ensuring adequate oxygen supply and uniform fermentation results.

After fermentation is completed, the materials enter the granulation stage. The organic fertilizer granulator plays a key role in this process, with the disc granulator being widely popular due to its simple operation and strong adaptability. For more specialized production needs, the disc granulation production line can achieve efficient continuous and automated production.

Advanced Bio-organic Fertilizer Production

The bio organic fertilizer production line combines traditional organic fertilizer production with beneficial microorganism cultivation. This production line not only includes standard organic fertilizer production equipment but also adds special processes such as microbial inoculation and low-temperature drying to ensure the activity of functional strains is maintained.

In bio-organic fertilizer production, the double roller granulator shows unique advantages. This fertilizer granulator compresses materials into uniform particles through two counter-rotating rollers, making it particularly suitable for temperature-sensitive microbial fertilizer production as it can complete granulation without high-temperature processes.

Industrial NPK Fertilizer Production

Industrial-scale NPK fertilizer production employs more complex and precise NPK production processes. Drum granulation technology plays an important role in this field, forming uniform particles from raw materials through the rotational movement of the rotating drum.

A complete NPK fertilizer production line contains multiple process units, from raw material crushing and proportional batching to mixing and granulation, drying and cooling, and finally to screening and packaging. The NPK fertilizer granulator, as the core equipment, directly affects the quality of the final product and production efficiency.

The development of modern fertilizer making machines enables suitable solutions for various production scales from small to large. Whether simple organic fertilizer granulators or complex fertilizer manufacturing units, all are continuously developing towards higher efficiency and environmental friendliness.

Future Prospects for Sustainable Production

With technological advancements, fertilizer production is becoming more intelligent and resource-efficient. From organic fertilizer fermentation utilizing agricultural waste to precisely proportioned NPK production processes, every step contributes to achieving sustainable agricultural development.

From small-scale farm organic fertilizer production to large-scale industrial NPK fertilizer manufacturing, sustainable fertilizer production technologies are being promoted worldwide. These technologies not only improve fertilizer use efficiency but also reduce environmental impact, laying a solid foundation for the sustainable development of future agriculture.

organic fertilizer equipment

The Hydraulic Compost Turning Machine: Giving New Life to Organic Waste

by organic fertilizer production line

In the field of organic waste treatment, one piece of equipment is quietly transforming our environment—the hydraulic trough-type compost turner. This innovative machine acts like a tireless magician, converting seemingly useless organic materials such as livestock manure, crop straw, and kitchen waste into valuable organic fertilizer and bioenergy through a miraculous fermentation process.

The core appeal of the hydraulic compost turning machine lies in its precision hydraulic drive system. Compared to traditional machinery, the hydraulic system delivers smoother power output and more precise control, making turning operations effortless. Whether moving steadily along the fermentation trough or thoroughly mixing deep into the material pile, the hydraulic system ensures every action is perfectly executed.

Sophisticated Design, Efficient Operation

The brilliance of this equipment is reflected in its complete system configuration. The traveling mechanism serves as the “legs” of the device, equipped with hydraulic motors and traveling wheels to move smoothly along the guide rails. The turning and mixing mechanism functions like dexterous “hands,” using hydraulically driven mixing blades or spiral devices to penetrate deep into the material for thorough mixing. This deep operation not only ensures uniform mixing but also effectively increases oxygen supply, creating an ideal environment for microbial activity.

Intelligent Control, Safe and Reliable

Modern hydraulic compost turning machines are equipped with advanced intelligent control systems. PLC or microcomputer control enables fully automated operation. From traveling speed to turning frequency, from oxygen supply to operating time, all parameters can be precisely regulated. Meanwhile, a comprehensive safety protection system provides all-around security for both the equipment and operators, perfectly combining efficient production with safe operation.

Advanced Composting Solutions for Sustainable Agriculture

In today’s environmentally conscious world, hydraulic trough-type compost turners and hydraulic compost turning machines have become indispensable in the organic fertilizer production line and bio organic fertilizer production line. These advanced fertilizer production machines efficiently manage the organic fertilizer fermentation process, transforming waste into valuable resources.

The comprehensive equipments required for biofertilizer production include various compost fertilizer machines such as large wheel compost turners, chain compost turners, and specialized windrow machines. Each fertilizer making machine plays a crucial role in optimizing organic fertilizer fermentation, ensuring proper aeration, temperature control, and microbial activity.

These sophisticated composting systems not only address organic waste management challenges but also enable complete resource recycling. By efficiently processing agricultural and municipal waste into high-quality organic fertilizers, they contribute significantly to sustainable development and circular economy initiatives, supporting greener agricultural practices worldwide.

organic fertilizer equipment

The core support of fermentation in bio-organic fertilizer production lines

by organic fertilizer production line

In the entire process of turning waste into treasure in bio-organic fertilizer production, every step of the production line is crucial for the preservation and transformation of organic nutrients. The windrow compost turning machine is the “key driver” in the fermentation stage, solving the pain points of large-scale organic material composting with its flexible operation.

The core of a bio-organic fertilizer production line is “harmless composting + nutrient activation,” and the fermentation stage is key to determining the final fertilizer efficiency. After the organic raw materials are mixed in proportion and enter the fermentation zone, the windrow compost turner comes into play. It turns the moist material at the bottom to the surface, while simultaneously turning the aerobic material from the surface to the bottom, achieving uniform mixing of materials and injecting sufficient oxygen into the pile, preventing localized anaerobic conditions that could produce foul odors or harmful substances.

More importantly, the windrow compost turner precisely controls the fermentation temperature. Organic material composting requires a high temperature of 55-65℃ to kill insect eggs and pathogens. The compost turner, through regular turning, effectively dissipates excess heat from the center of the pile, preventing excessive heat from damaging beneficial microorganisms. Simultaneously, it brings the cooler material into contact with the higher-temperature zone, ensuring uniform composting throughout the pile and significantly shortening the fermentation cycle.

Material fully composted by the windrow compost turner is loose in texture and has uniform nutrients, requiring no additional processing before proceeding to the next stage. This avoids equipment blockage caused by clumps of uncomposted material. The final bio-organic fertilizer produced retains rich organic matter and microbial communities while meeting the efficiency requirements of large-scale production.

organic fertilizer equipment

The synergistic code between BB fertilizer mixers and NPK fertilizer production lines

by organic fertilizer production line

In the wave of “on-demand fertilization” in modern agriculture, BB fertilizer mixers and NPK fertilizer production lines are not independent entities. Their synergy allows NPK fertilizers to move from “standardization” to “customization,” adapting to the nutrient needs of different crops.

The core value of the BB fertilizer mixer lies in its “uniformity control.” Targeting the physical characteristics of nitrogen, phosphorus, and potassium fertilizers (or additives containing micronutrients), it uses the staggered operation of multi-directional mixing paddles, combined with anti-caking devices, to ensure that raw materials of different particle sizes and specific gravities are thoroughly mixed in a sealed chamber, laying the foundation for “precision fertilization.”

The NPK fertilizer production line, on the other hand, is the complete chain that translates “precise proportioning” into “standardized products.” From raw material screening and automatic metering to the core mixing stage of the BB fertilizer mixer, and then to subsequent granulation, cooling, and packaging, the entire production line is connected through automated processes, avoiding errors and efficiency bottlenecks caused by manual operation.

The synergy between the two also addresses the “single-formula pain point” of traditional NPK fertilizers. Through flexible formula adjustments on the production line, coupled with the precise mixing of the BB fertilizer mixer, it’s possible to quickly switch between specialized NPK formulas for different crops such as wheat, corn, fruits, and vegetables. This meets the needs of large-scale production while reducing fertilizer waste and soil nutrient imbalances.

From “precise mixing” to “closed-loop process,” the linkage between the BB fertilizer mixer and the NPK fertilizer production line ensures that NPK fertilizer production maintains both “quantity” and “quality,” better meeting the modern agricultural demands for “efficiency, precision, and environmental protection.”

Back To Top