organic fertilizer granulator

Precautions for use of NPK mixed fertilizer granulator

by organic fertilizer production line

During the operation of NPK production line, the fertilizer mixer and other equipment should be checked frequently. In case of abnormal noise, impact, vibration and sharp temperature rise, it should be checked immediately and the operation can be continued after troubleshooting.

 

1. Before commissioning the mixer, add gasoline or kerosene, clean the parts in the tank and oil pool after running, and then add gear oil and put it into operation.
2. Before commissioning, manually climb the belt pulley to make the main shaft idle for several weeks, and start it only after confirming that there are no obstacles and abnormal phenomena.
3. When starting the main engine, it is necessary to wait for the motor to reach the rated speed, and then make the clutch combine slowly. Do not use too much force to damage the parts and reduce the service life of the machine.
The major repair and maintenance of fertilizer mixer is carried out once a year, and the medium maintenance is carried out once a month. All mechanical sliding parts must be added with grease to ensure the flexibility of equipment operation. The normal treatment of the fertilizer mixer can make the raw material conform to the processing of the fertilizer granulator.
organic fertilizer production line

Introduction to the process of organic fertilizer production line with an annual output of 10000 tons

by organic fertilizer production line

The complete set of granular fertilizer production line equipment includes: trough fermentation equipment – forklift silo – pulverizer – mixing mixer – disc granulator – dryer – cooler – screening machine – coating machine – packaging machine, and the equipment is connected by conveyor.

Fecal dehydrator, fermentation tipper, semi-wet material crusher, horizontal mixer, granulator, dryer, cooler, drum screening machine, coating machine, packaging equipment, belt conveyor, etc.

Introduction to the process of organic fertilizer production line with an annual output of 10000 tons

  1. In the early stage, the organic fertilizer fermentation equipment uses 7.5kw-11KW motor power of a 3m or 4m fermentation tipping machine, which can be used in multiple tanks.
  2. The organic fertilizer crushing equipment is a large semi-wet material crusher with a motor power of 21kw and an output of 3-5 tons per hour.
  3. The mixer is a horizontal mixer with motor power of 7.5kw.
  4. Theorganic fertilizer granulation equipmentuses a 3000cm disc granulator with a motor power of 11kw and an hourly output of 5-6 tons.
  5. The dryer is a 12-meter rotary dryer with a motor power of 11kw. The drying effect is that 50% of the water content of the incoming particles is 15% of the water content of the outgoing particles. The reasonable drying effect is achieved, and the output is 3-5 tons per hour.
  6. The cooler is a 10-meter natural cold air rotary cooler with motor power of 7.5kw and output of 3-5 tons per hour.
  7. The coating machine uses a 1.2X4 meter motor power of 5.5 kw and a speed of 8 revolutions per minute to achieve a good coating effect.
  8. A screening machine is used for grading and screening of raw materials after crushing, which is a one-meter single-port blanking machine. It is used to screen the finished product after cooling.
  9. The automatic packaging machine realizes automatic weighing and sewing of 3-6 bags per minute.
biofertilizer production

Aerobic compost fermentation is the foundation of processing fertilizer in organic fertilizer production line

by organic fertilizer production line

Aerobic composting technology is an important technical means for the disposal of organic waste, especially suitable for the realization of fertilizer and substrate of agricultural solid waste. For industrialized processing of organic fertilizer, compost turning machine is usually used to ensure the smooth progress of aerobic fermentation.

Aerobic composting is the absorption, oxidation, and decomposition of waste by aerobic bacteria under aerobic conditions. Through their own life activities, microorganisms oxidize part of the absorbed organic matter into simple inorganic matter, and at the same time release the energy required for the growth of microorganisms, while the other part of the organic matter is synthesized into new cytoplasm, so that the microorganisms continue to grow and reproduce. The process of producing more organisms. Under artificial control, under certain moisture, C/N ratio and ventilation conditions, the waste organic matter is converted into fertilizer through the fermentation of microorganisms. This process is called aerobic composting.
The compost is granulated with fertilizer granulator. The raw materials mixed in organic matter are different, which can meet the needs of different regions and crops. After compost is processed into commercial organic fertilizer, the effect is better and the value is higher. In order to renew soil organic matter, organic fertilizer must be added. Obviously, it is very important to apply organic fertilizer to improve soil fertility.
Aerobic composting technology is the most effective industrial means to dispose agricultural solid waste, ferment it into organic fertilizer and realize resource utilization. NPK production line can not replace the processing of organic fertilizer. Countries all over the world attach great importance to the application of advanced engineering technology to improve the industrialization level of aerobic composting technology, so that the composting technology is developed towards mechanization, environmental protection, high efficiency and integration.
npk fertilizer production line

How to build a production line of small livestock manure processing organic fertilizer equipment

by organic fertilizer production line

Organic environmental protection is the main body of the current society. About organic products, we are familiar with organic vegetables and organic fruits. These organic products are produced with the help of organic fertilizers. With the implementation of the new environmental protection law, the environmental protection threshold has been continuously raised. In order to deal with the farming manure, the farms have started to build their own or combine with fertilizer enterprises to use organic fertilizer production line equipment to process the manure.

Process flow of organic fertilizer equipment: the recovered livestock and poultry manure directly enters the fermentation zone. The odor of livestock and poultry excrement can be eliminated through primary fermentation and secondary aging. At this stage, fermentation can be added to decompose the crude fiber, so that the particle size after crushing meets the particle size requirements of granulation production. Crush the fermentation materials that have completed the secondary aging and stacking process and enter the mixing and mixing system. Before mixing and mixing, add N, P, K and other trace elements into the mixing and mixing system according to the formula and start mixing. The mixed materials are transported to the granulation system, and the granulation enters the cooling system after passing through the dryer. The materials are screened after reaching the normal temperature. The particles that meet the requirements enter the coating machine to wrap the film and start packaging. The particles that do not meet the requirements are crushed by the pulverizer and then returned to the granulation system to continue granulation.

The compost turner is a great investment to go along with your fertilizer plant. You can quickly make compost and you will be ready to sell it so much faster. The compost mixer turner makes it much easier to finish the compost. It saves you money and ensures you can start producing your fertilizer so much faster.

organic fertilizer production line

Process flow of sheep manure organic fertilizer production line

by organic fertilizer production line

Process flow of sheep manure organic fertilizer production line

The sheep dung is mainly produced by tank aerobic fermentation, which is a common method to treat sheep dung at present. It is also suitable for the commercial production of sheep dung organic fertilizer, and is conducive to standardized production. Sheep dung urine is rich in nutrients, which can be easily decomposed into effective nutrients that can be absorbed and used by crops, as well as slow nutrients that are not easy to decompose. It is a good fertilizer combining fast and slow fertilizer efficiency. The content of organic matter in sheep manure is 24% – 27%, nitrogen content is 0.7% – 0.8%, phosphorus content is 0.45% – 0.6%, potassium content is 0.3% – 0.6%, organic matter content in sheep urine is 5%, nitrogen content is 1.3% – 1.4%, phosphorus content is low, potassium content is very rich, up to 2.1% – 2.3%.

  1. Mix sheep dung with a proper amount of straw powder. The amount of mixing depends on the water content of sheep dung. Generally, 45% of the water content is required for fermentation. That is to say, knead it into a ball by hand, see water in the fingers, but do not drip, and release it to dissolve. Then add corn flour and bacteria. The role of corn flour is to increase sugar content for bacteria fermentation, so that multi-dimensional complex enzyme bacteria take advantage.
  2. Add the prepared mixture into the mixer for mixing. The mixing must be uniform, transparent and free of raw blocks.
  3. The mixed ingredients are stacked into strips with a width of 1.5 meters to 2 meters and a height of 0.8 meters to 1 meter, which are flipped once every 2 days with a tipping machine.
  4. The compost is heated for 2 days, odorless for 4 days, loose for 7 days, fragrant for 9 days, and composted for 10 days (that is, the temperature on the second day of composting can reach 60℃- 80 ℃, killing diseases and insect pests such as Escherichia coli and insect eggs; the stink of sheep dung is eliminated on the fourth day; the compost becomes loose and dry on the seventh day, full of white hypha; a kind of liquor starter flavor is produced on the ninth day; the compost is fermented and matured on the tenth day).
  5. After a little drying, it can be crushed by a semi-wet material crusher, granulated by an organic fertilizer granulator, dried and dehydrated by a dryer, and then screened by a screening machine. The finished organic fertilizer is ready for packaging and storage.

Organic fertilizer production line mainly crushes the previously fermented organic fertilizer raw materials, then sieved, and then measures the raw materials and other compatible components of the adhesive. After further drying to produce powder organic fertilizers), the materials that are fully mixed are evenly delivered to the granulator to make granules through the belt conveyor.

npk fertilizer production line

Treatment methods and advantages of manure organic fertilizer production line

by organic fertilizer production line

Organic fertilizer fermentation equipment is widely used in organic fertilizer production, which can improve production efficiency and produce high-quality organic fertilizer. Before the production of organic fertilizer, manure should be treated to achieve the best effect.


Mode of manure treatment of organic fertilizer

1. Dry chicken manure mode

Its technological process is that chicken manure is directly through high temperature, heating, sterilization and drying, and finally dried chicken manure with water content of about 13% is sold directly as a product. Many manufacturers adopt this mode of production,
The advantages of this mode are: 1. Large production and fast speed; 2. Stable product quality and low moisture content.
But at the same time, there are also shortcomings: 1. The tail gas produced in the production process pollutes the environment. 2. The energy consumption in the production process is high, and the energy consumption per ton is about 200 yuan. 3. The quality of the product is not reliable because of its dry surface, bad smell and secondary fermentation after soaking in water. 4. The equipment investment is large and the utilization rate is not high. 5. The organic matter content in chicken manure is not up to the standard.

2. Direct drying mode

Its main technological process is to spread chicken manure directly in the air, after drying, crushing and packaging directly as a product for sale.
The advantages of this mode are: low cost and simple operation.
But it also has disadvantages: 1. It occupies a large area and pollutes the environment. 2. There is also a problem of seasonality and seasonality in air drying, so the fertilizer production line can not be produced continuously through factory. 3. It is difficult to guarantee the quality of the product due to its large volume, low nutrient content and secondary fermentation.

3. Compost fermentation mode

Manure compost fermentation is the main treatment method of organic fertilizer production line. The requirements of compost turning machine are not high. When tank fermentation is selected, the materials suitable for moisture adjustment are laid in the fermentation tank of solar composting workshop. After high temperature fermentation, the harmful substances in raw materials are killed to ensure the safety of fertilizer. At the same time, the decomposed compost is further made into high-quality fertilizer by the organic fertilizer granulator machine in the fertilizer production line.
organic fertilizer production line

How much does it cost to build a small organic fertilizer equipment production line with an annual output of 10000 tons

by organic fertilizer production line

With the improvement of people’s living standards in China, people have higher and higher requirements for the quality of agricultural products and the environment of origin. Organic food, ecological food and green food will gradually occupy the high-end market. Therefore, an era of reducing the use of chemical fertilizers and pesticides and vigorously developing bio-organic fertilizers has come. At the same time, in order to ensure that enough organic matter returns to the soil, so as to promote the biological cycle in the land ecosystem on which we rely for survival, it has achieved the goal of maintaining and enhancing the long-term fertility and biological activity of the soil, accelerating the development of bio-organic fertilizer, and vigorously promoting the use of bio-organic fertilizer, which is of great significance to accelerate the development of China’s agricultural industry.

The production line of organic fertilizer equipment with an annual output of 10000 tons is composed of fermentation system, drying system, deodorization and dust removal system, special pulverizer for organic fertilizer, batching system, mixing system, special granulator for organic fertilizer and finished product packaging machine. Although the process structure is similar, the configured organic fertilizer equipment is not fixed. The construction and equipment purchase plan of the organic fertilizer production line with an annual output of 10000 tons is selected according to its own material characteristics, site operating conditions, specific production requirements, degree of automation and investment budget.

NPK fertilizer production line mainly crushes the previously fermented organic fertilizer raw materials, then sieved, and then measures the raw materials and other compatible components of the adhesive. After further drying to produce powder organic fertilizers), the materials that are fully mixed are evenly delivered to the granulator to make granules through the belt conveyor.

npk fertilizer production line

Tank fermentation granulation organic fertilizer for sheep manure organic fertilizer equipment production line

by organic fertilizer production line

Tank fermentation granulation organic fertilizer for sheep manure organic fertilizer equipment production line

Sheep manure organic fertilizer is a kind of organic fertilizer specially treated by sheep’s incompletely digested organic matter. It is suitable for the geological improvement of alkaline land and barren land, and has a good effect on improving crop yield. Because sheep is a ruminant and rarely drink water, the feces are dry and fine, and the amount of feces is also small. Sheep manure organic fertilizer is a thermal fertilizer between horse manure and cow manure.

Fermentation technology of sheep manure organic fertilizer

Precautions during fermentation of sheep manure organic fertilizer production line

  1. Particle size of raw materials: the particle size of sheep dung and auxiliary raw materials should be less than 10mm, otherwise they need to be crushed;
  2. Suitable material moisture: the suitable fermentation humidity of compost microorganism is 50~60%, and the suitable humidity is 60~65%, so the material moisture is adjusted to about 55~60%. When the water content reaches more than 65%, there is a high probability that the dead tank will not ferment.
  3. Control of sheep dung and auxiliary materials: according to local agricultural conditions, organic materials such as straw, corn stalk, peanut stem can be used as auxiliary materials. The ratio of sheep manure and auxiliary materials can be adjusted according to the requirements of fermentation water (generally 3:1). The raw materials with the carbon and nitrogen ratio of 20~80:1 can be selected as the composting auxiliary materials. Therefore, common organic substances such as dry rice straw, corn stalk, deciduous leaves, soybean stem, peanut stem, etc. in rural areas can be used as auxiliary materials for compost fermentation after being crushed.
  4. Fermentation cycle: after sheep dung, auxiliary materials and inoculation materials are mixed in the tank, the first time they are turned over, which is recorded as the start time of the fermentation cycle. Generally, after a heating period of 3 to 4 days (5 to 7 days in winter), they enter the high-temperature fermentation stage. Based on the temperature, when the reactor temperature exceeds 60-70℃for more than 24 hours, the reactor can be turned over. The times of turning over vary with the seasons. The fermentation cycle is generally 15 days in summer and 25 days in winter.
  5. If the temperature in the fermentation tank has not exceeded 40℃after entering the tank for 10 days, it can be determined that the tank is dead and the fermentation start fails. At this time, the water content in the tank must be measured. If the water content exceeds 60%, auxiliary materials and inoculation materials need to be added; If the moisture content is lower than 60%, consider whether the amount of inoculation material is not enough.

The manufacturer will work with you to ensure that your production line meets your needs and your financial needs. A good fertilizer production line is going to save you money and help you get started producing fertilizer so much faster. Your profits are going to improve fast when you start using this production line.

npk fertilizer production line

Granulator and equipment technology used in cow manure organic fertilizer production line

by organic fertilizer production line

Cattle dung contains organic matter, which can be used as organic fertilizer after treatment. Compared with chicken manure, the moisture content of cow dung is more appropriate. Of course, if some cow dung is mixed with urine, dehydration is also needed first. Due to the different food, digestion capacity is also different, cow dung contains more fiber components, so the fermentation cycle can be a little longer when fermentation, so that it is completely decomposed.

In terms of granulation process, we have designed an organic fertilizer granulator to treat fermented cow manure, sheep manure, chicken manure and other animal manure. The granulator has good granulation effect and is suitable for a variety of raw materials.

 

Rotary drum granulator is suitable for mixed granulation of organic fertilizer and inorganic fertilizer. The organic and inorganic compound fertilizer produced by rotary drum granulator by treating animal manure and a small amount of chemical fertilizer has a good development prospect. It can not only increase the use of organic fertilizer, but also improve and protect the environment.
The granulation process of cow manure organic fertilizer is as follows:
Composting, crushing, mixing, granulation, drying, cooling, screening, bagging.
npk fertilizer production line

What conditions are needed to build a small organic fertilizer equipment production line

by organic fertilizer production line

What conditions are needed to build a small organic fertilizer production line

  1. The construction of small organic fertilizer production line should meet the requirements of environmental protection policies. For environmental protection, it is not only the desire of the people, but also the policy demand of agricultural and animal husbandry development for environmental protection.
  2. The type of raw materials determines the detailed equipment used in each process stage, which affects the equipment investment price.
  3. The production scale and the annual output of small organic fertilizer equipment from 3000 tons to 20000 tons determine the capacity requirements of the equipment, thus affecting the price.
  4. The recycling of resources mainly depends on the recycling and utilization of various agricultural non-polluted wastes, such as making fuel and electric energy raw materials first, and the biogas residue produced as organic fertilizer raw materials.
  5. The smallorganic fertilizer production linecan be used as feed for other purposes.
  6. Plant construction site: It is necessary to determine the size of production site and the investment of site size according to the planned production scale.

The construction of organic fertilizer equipment is important to adjust measures to local conditions. A good organic fertilizer production line is not only a guarantee of output, but also a guarantee of quality. Although the organic fertilizer equipment is only a combined process, the convenience it brings to people is unimaginable.

The fertilizer production line has everything you need to make pellets of all different sizes. This pellet mill for organic fertilizer provides you with a complete solution to your fertilizer production needs. You won’t have to spend a lot of money either because the line is very affordable.

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