Category: biofertilizer production

How long does it take for organic fertilizer fermentation equipment to process compost

According to different raw materials, organic composting fermentation equipment can be divided into high temperature composting and ordinary composting. High temperature composting takes plant materials with high fiber content as the main raw materials, and generates a lot of heat through composting and fermentation under aerated conditions. The temperature of composting is very high (50-60 degrees Celsius). Therefore, it matures quickly, composts quickly and has high nutrient content. The following NPK production line manufacturers introduce how long it takes for organic fertilizer fermentation equipment to process.

Fermentation composting and turning of organic manure

Most organic fertilizer products are fermented for 15-20 days. During the fermentation, the compost turning machine is used to treat the materials, which can only reach the harmless standard. The fermentation process of high-quality organic compost generally takes 45-60 days. This is because in the early heating and high temperature stage of composting, harmful microorganisms such as plant pathogens, insect eggs and weed seeds will be killed, but the main role of microorganisms in this process is metabolism and reproduction, and only a small amount of metabolites are produced, which are unstable and easy to be absorbed by plants.

 

In the later period of cooling, microorganisms decompose organic matter and produce a large amount of metabolites that are beneficial to plant growth and absorption, which takes 45-60 days. Through this process, composting can achieve three goals: harmlessness; humification; and a large number of microbial metabolites, such as antibiotics and proteins.
In the high temperature fermentation process, it can kill pathogenic bacteria, insect eggs and weed seeds. Ordinary compost is usually mixed with more soil, the fermentation temperature is low, the decomposition process is slow, and the composting time is long. During the composting process, the chemical composition of nutrient differentiation changes, the carbon to nitrogen ratio decreases, the mineral nutrients directly absorbed by plants increase, and humus is formed. The decomposed compost is suitable for processing high-quality organic fertilizer with a fertilizer granulator.

Aerobic compost fermentation is the foundation of processing fertilizer in organic fertilizer production line

Aerobic composting technology is an important technical means for the disposal of organic waste, especially suitable for the realization of fertilizer and substrate of agricultural solid waste. For industrialized processing of organic fertilizer, compost turning machine is usually used to ensure the smooth progress of aerobic fermentation.

Aerobic composting is the absorption, oxidation, and decomposition of waste by aerobic bacteria under aerobic conditions. Through their own life activities, microorganisms oxidize part of the absorbed organic matter into simple inorganic matter, and at the same time release the energy required for the growth of microorganisms, while the other part of the organic matter is synthesized into new cytoplasm, so that the microorganisms continue to grow and reproduce. The process of producing more organisms. Under artificial control, under certain moisture, C/N ratio and ventilation conditions, the waste organic matter is converted into fertilizer through the fermentation of microorganisms. This process is called aerobic composting.
The compost is granulated with fertilizer granulator. The raw materials mixed in organic matter are different, which can meet the needs of different regions and crops. After compost is processed into commercial organic fertilizer, the effect is better and the value is higher. In order to renew soil organic matter, organic fertilizer must be added. Obviously, it is very important to apply organic fertilizer to improve soil fertility.
Aerobic composting technology is the most effective industrial means to dispose agricultural solid waste, ferment it into organic fertilizer and realize resource utilization. NPK production line can not replace the processing of organic fertilizer. Countries all over the world attach great importance to the application of advanced engineering technology to improve the industrialization level of aerobic composting technology, so that the composting technology is developed towards mechanization, environmental protection, high efficiency and integration.

Batch aerobic fermentation process of pig manure organic fertilizer equipment

To produce organic fertilizer with pig manure, the first thing to be solved is how to ferment. The length of fermentation cycle not only affects the quality of organic fertilizer, but also directly affects the production cost of organic fertilizer plants,

1: Fermentation section. The main function of the fermentation part of the organic fertilizer production line is to reduce the water content in the organic fertilizer raw materials at an early stage. The raw materials of organic fertilizers are mainly chicken manure, pig manure, sheep manure and other animal manure, cow manure and sheep manure, but the humidity of chicken manure and pig manure is too high. In particular, the initial humidity of chicken manure and pig manure is generally above. It is impossible to handle such high humidity in person. It must go through the fermentation tank. Generally, the humidity of fresh chicken manure can be reduced to below by fermenting for about a week. In addition, during the fermentation of chicken manure, crude fiber materials such as bran and bran are mixed together, which tells you the key to shorten the fermentation time and reduce the cost.

2: Broken part. The feces of fermented animals are gathered together, and the massive materials are not directly dried, so it is better to use a small crusher to crush them first, and then enter the next stage. In organic fertilizer equipment, the crushing part is often essential.

3: Dry section. Here, some friends will ask how to dry again instead of fermentation in the future. Otherwise, the fermentation can only adjust the humidity. In fact, to make organic particles, water must be below, so the drying process is also necessary.

4: Granular part. Organic fertilizer granulator is the key link of the whole organic fertilizer production line. In general, it is recommended to use the combination of pelletizer ball shaping machine for particle function, rather than traditional pelletizer ball shaping machine. The advantages of this method are high particle forming rate and good density.

5: Cooling, packaging links. Cooling and packaging can be ignored by a small number of production users. Users with small amount of production can dry by themselves, and only need to pack bags manually. The automatic packing machine only needs a large number of organic fertilizer production lines. The fertilizer produced by organic fertilizer equipment is an ideal fertilizer for saving agricultural production investment, improving soil fertility, increasing yield, optimizing crop quality and promoting green food and green agriculture.

Organic fertilizer production line promotes sustainable development of agriculture

According to the current situation of fertilizer use and agricultural waste, it has become a hot spot of agricultural research at home and abroad to actively seek efficient and environmentally friendly fertilizer substitutes and explore ways to use agricultural waste resources. With its unique advantages, bio organic fertilizer and fertilizer production line equipment set up a bridge between agricultural waste and crop growth, and opened up a sustainable development path with the circulation mode of “agricultural waste bio organic fertilizer crop”.

1. Firstly, the application of bio organic fertilizer is an important way to improve the basic soil fertility and the quality of agricultural products. The research and production of bio organic fertilizer is the combination of the advantages of organic fertilizer and bio fertilizer by fertilizer granulator. It is not only conducive to improving crop yield, but also conducive to soil fertility, regulating soil micro ecological balance, reducing the amount of inorganic fertilizer, fundamentally improving the quality of agricultural products, in line with the requirements of sustainable agricultural development and green agriculture..
2. Secondly, organic fertilizer production and fertilizer equipment are important means for the utilization of agricultural waste resources. Agricultural waste is rich in nutrients and organic nutrients necessary for crop growth. Through the absorption and utilization of crops by microorganisms, the processing of fertilizer equipment, as a biological organic fertilizer, the organic matter is mineralized, humified and harmless. It can not only reduce the pressure of agricultural waste on the environment, but also become waste and wealth, and obtain certain economic benefits.
In a word, bio organic fertilizer is an efficient, pollution-free, environmental protection product, fertilizer production line equipment is the inevitable choice of agricultural sustainable development.

Price of self-propelled composter and trough composter

 The self-propelled turner is a kind of equipment that should be purchased in the production of organic fertilizer. It can well deal with the problem of fecal pollution, dump livestock manure and ferment it into organic fertilizer, and reduce the pollution damage of feces to the environment. So how does the self-propelled turner machine flip? Where is compost turning machine manufacturer, how much is the price?

Aerobic composting fermentation is one of the main processes in modern composting system. Only the decomposed fertilizer can be deeply processed by organic fertilizer granulator machine. In order to complete the fermentation process, the tipping machine should be used for the tipping operation, so that the materials can fully contact with the air in the process of dispersing, and the whole aerobic fermentation process can be completed. Self propelled dumper is a kind of dumper driven by diesel engine and electric power, which needs real-time operation.
The self-propelled turner is a kind of equipment that can walk on the ground. The four-wheel design enables the dumper to move forward, turn and reverse, which is similar to the ordinary operation vehicle. The application of anti-skid tires can make the whole vehicle ride on the strip pile when walking, and form a new strip pile after the vehicle. The front and rear baffle plates are installed to prevent the material splashing in the process of overturning and throwing, which can be used in a variety of occasions.
Self propelled dumper has long been favored by customers for its flexible operation form and fast and efficient working characteristics. Combined with rotary drum granulator equipment, realize the flow operation of organic fertilizer production.
The compost turning machine can be divided into 2 meters, 2.3 meters, 2.6 meters, 3 meters and other models. Therefore, when purchasing a turning and polishing machine, the customer should clarify the processing capacity of the machine with the fertilizer equipment manufacturer and choose a suitable self-propelled turning and polishing machine.

Types of bioorganic fertilizer

The bioorganic fertilizer can be classified into different type,and we also can produce it using the fertilizer manufacturing technology. The fertilizer can be divided into organic fertilizer and the compound fertilizer.And the organic fertilizer include the bio organic fertilizer granulator.The bio organic fertilizer also can be divided into many different types.And they also can be produced in the fertilizer manufacturing process.

According to the composition:one is a pure biological fertilizer,which basically does not contain nutrient elements,but improves the nutrientional conditions of crops with the products of microbial life activities,activates the potential fertility of soil,stimulates the growth and develooment of crops,resists the damage of crop diseases and insect pests,so as to improve the yield and quality of crops.Therefore,only biological fertilizer can not be applied alone,and onlt when combined with organic fertilizer and chemical fertilizer can it play its role.Such as rhizobia,Azotobacter,phosphorus activator,biological potassium fertilizer etc.The other is bio organic-inorganic compound fertilizer,which is a fertilizer product combining biological bacteria,organic fertilizer and inorganic fertilizer.It contains not only nutrient elements,but also microorganisms.It can replace chemical fertilizer for crop growth and development.For example,all kinds of bio organic fertilizer,green food special fertilizer sold in the market are in the fertilizer manufacturing process,adding organic fertilizer produced by commercialization mostly refers to the special fertilizer for green food.

Fertilizer granulator machine

Different type fertilizer granulator machines are designed for producing the different type bioorganic fertilizer granulator.For example,the rotary drum granulator can be used in the organic fertilizer manufacturing process to produce the organic fertilizer granulator using the rotary drum producing method.
According to the fertilizer formula and applicable objects.It can be divided into special bio organic fertilizer for fruit trees,special bio organic fertilizer for vegetables,special bio organic fertilizer for flowers,special bio organic fertilizer for grain and oil,etc.Each corresponding organic fertilizer will have different varities and production methods.For example,if the special bio organic fertilizer for trees is a kind of bio organic fertilizer which combines the characteristics of fertilizer demand of fruit trees,it is made of fermented and rotten organic maaterials as the main raw materials,absorbing a variety of beneficial microorganisms to inhabit fruit diseases and promote growth. The main components of bio organic fertilizer for fruit trees are antagonistic bacteria, plant growth promoting bacteria, Lactobacillus, etc. Special bio organic fertilizer for fruit trees can produce a variety of plant promoting biomass, promote the growth and development of fruit trees, improve the soil structure, effectively inhibit soil borne diseases, improve the soil’s water and fertilizer conservation performance, make the plants grow healthily, improve the quality, reduce the use of chemical fertilizer, and protect the ecological environment. It is the preferred fertilizer for the production of green organic fruits.Whatever type bio organic fertilizer to be produced,we all can use the bio fertilizer production,which is designed by our engineers to make the bio organic fertilizer.In the fertilizer production line,it contains many different type fertilizer machines,like the fertilizer granulator machine,fertilizer mixer machine,fertilizer crusher machine and other fertilizer machines to be useed in the bio organic fertilizer producing process.

The producing of the fertilizer granulator can use the fertilizer granulator machine which is different type,we can use the new type organic fertilizer granulator machine to make the bioorganic fertilizer granulator.We are as the fertilizer machine manufacturers,we are not only design and produce the new type fertilizer machines,we also design the new fertilizer production lines for different type fertilizer producing requirement.
More other type organic fertilizer machines or fertilizer production line that you want to know,you can visit our website and you can leave a message for us about your questions,we will as soon as possible apply to you about your questions.

 

Back To Top