Category: fertilizer equipment for sale

What are the commonly used organic fertilizer fermentation equipment

  1. Organic fertilizer fermentation tank

The organic fertilizer treatment in fermentation tank is applicable to the situation with strict environmental protection requirements and high fermentation time requirements. At present, the organic fertilizer treatment in fermentation tank can produce a batch of raw materials in 8 hours at the fastest. The fermentation tank can also be equipped with a deodorization system to perfectly solve the problem of environmental pollution, and it can be produced at any time without being affected by external temperature and environmental topography.

  1. Self-propelled tipping machine

The self-propelled tipping machine is divided into wheel type and crawler type. At present, the most used is crawler type tipping machine. It is characterized by large processing capacity and can be moved at will. It is suitable for the organic fertilizer tipping operation in the open field, and is suitable for the organic fertilizer processing plant that does not want to carry out a lot of civil engineering.

  1. Trough tipping machine

The trough-type tipping machine is stable in operation. It can change the troughs with one tipping machine. It can handle materials with multiple troughs. It has large production capacity and even tipping. It is adopted by most organic fertilizer processing plants.

Equipment for producing organic fertilizer granules

At present, the production process of granular organic fertilizer is the most complex, and it is also based on the continuous fermentation process and the wages of powdered organic fertilizer. Therefore, the equipment required is also relatively comprehensive, including fermentation tipper, chicken manure dehydrator, forklift silo, semi-wet material crusher, horizontal mixer, stirrer granulator, rotary dryer, rotary cooler, drum screening machine, coating machine, belt conveyor, and automatic packaging machine. Dynamic batching scale is also required in case of special process requirements.

Characteristics of chain crusher and how to maintain it

The chain crusher has been used for a long time, which has proved that it is convenient to use and has a large production capacity. The chain crusher is easy to maintain. It is applicable to the crushing of lumps in the production of organic fertilizer and compound fertilizer, and also widely used in chemical, building materials, mining and other industries. The chain crusher can crush the non-dried phosphate calcium superphosphate with 14% water content and 6% free acid and a variety of phosphate compound fertilizer products. During the crushing process, the high-strength wear-resistant carbide chain plate with synchronous speed is used. The shaft chain crusher has a reasonable design of the inlet and outlet. The crushed materials are uniform, not easy to stick to the wall, and easy to clean. It overcomes the shortcomings of chain crusher and other crushers used by many domestic phosphate and compound fertilizer production plants that the material sticks to the inner wall of the shell during the production operation, which makes the production impossible. The chain crusher enables the crushing process in the production of phosphate and compound fertilizer to achieve continuous production and improve production efficiency.

Features of chain crusher: the inner wall of the machine shell is made of polypropylene plate, which alleviates the problems of wall sticking and difficult cleaning. The chain cutter head is made of special steel basswood, which can effectively improve the production efficiency. This machine has the characteristics of reasonable structure, convenient operation and strong applicability. Use of chain crusher: The chain crusher is applicable to the crushing of lumps in the production of compound fertilizer, and is also widely used in chemical, building materials, mining and other industries. During the crushing process, the machine uses high-strength wear-resistant hard alloy chain plates with synchronous rotation speed. The design of the inlet and outlet is reasonable, the broken materials are uniform, not easy to stick to the wall, and easy to clean.

Zhengzhou Huaqiang organic fertilizer equipment manufacturer, based on the principle of good faith management, is active and enterprising, and has the courage to develop. It is an organic fertilizer equipment manufacturer specializing in a complete set of organic fertilizer production lines, such as organic fertilizer granulator, organic fertilizer tipping machine, organic fertilizer grinder, organic fertilizer fermenter, and so on. It is an enterprise spirit that contributes to the agricultural industry. Perfect after-sales service. Technical development system. Won the unanimous praise of the majority of users.

Using chicken manure to process green organic fertilizer by chain crusher

Application of traditional organic fertilizer Application of traditional organic fertilizer has a long history. Up to now, it is still the main method of applying base fertilizer in autumn and winter in most orchards. The common methods in production are compost, chicken manure, cow manure, pig manure, sheep manure and other animal manure and human manure. Among them, sheep dung is a natural green fertilizer, containing 4%~27% organic matter, more than other animal dung, rich in nitrogen, phosphorus and potassium nutrition, fine dung and thick fertilizer, belonging to thermal fertilizer. Chicken dung contains rich nutrients, especially the crude protein in chicken dung, with the content of organic matter reaching 25.5%. It can become a better green organic fertilizer through proper processing and utilization.

The chicken dung chain crusher test has proved that the reason why rapeseed cake is particularly effective in tea gardens is not only that rapeseed cake is rich in nutrients, but also that rapeseed cake produces a substance that can stimulate root growth during the decomposition process to promote the growth and absorption of nutrients of tea roots. Other organic fertilizers have similar effects. 3. Improve soil fertility and water retention capacity All organic fertilizers have strong cation exchange capacity, can absorb more potassium, ammonium, magnesium, zinc and other nutrient elements, prevent leaching, and improve soil fertility, especially the fertilizer retention capacity of mature organic fertilizer is more obvious.

Composition and characteristics of chain crusher in organic fertilizer equipment

The internal structure of the chain crusher is mainly composed of the upper body, the inner lining plate, the crushing tool, the lower body, the fan, the rotor, the discharge pipe, the underframe, the bag filter and other parts. The lining plate increases the wear resistance of the equipment; The dust removal equipment solves the dust pollution problem more humanized. Workers will not be polluted by dust during operation; When entering the crushing room, the rotating tool, the tooth plate of the lining plate and the added materials are quickly crushed into powder under the combined action of the strong impact of the tool, high-speed impact and friction.

The feed inlet of the chain crusher is made of wood powder granules. The body is made of stainless steel door cover, chute and feeder. The feeding adopts frequency conversion and speed regulation to ensure uniform feeding. Ensure that the service life of mechanical equipment is extended, the product quality is improved, and the consumption cost per ton is reduced. Using the manufacturing process, you can customize the molds for various raw materials for your various wood pulverizers. The wood pulverizer effectively solves the shortcomings of difficult granulation of biomass coarse fiber and poor effect. The main drive adopts gear drive and quick-discharge hoop type. The output is about 15% higher than that of belt drive type.

When the crusher and sander is fed, an unbalanced process of about 30~60s usually occurs. In this case, the feed cannot be stopped, and the feed rate should be increased as much as possible until the vibration is reduced. When the feed particles are large, intermittent vibration will occur and return to the normal state after a few seconds. This is due to the fact that a certain throwing head of the rotor is stagnant, and the normal situation caused by the accumulation of the stored material is eliminated. tension. The rotor wear parts of the chain crusher are designed to protect the rotor body from wear. The chain crusher is mainly composed of shell, rotor, hammer, chain crusher manufacturer’s telephone, lining plate, screen plate, etc. No component has its own functions and different obligations. The price list of chain crusher and the whole crushing operation are carried out.

Pushing and fermentation scheme of organic fertilizer turner

We may be a little unfamiliar with the organic manure composter. In the equipment for making organic manure from livestock manure, the key equipment is the organic manure composter. The composition of its materials and main parts has a very important impact on the treatment of livestock manure. Here is a brief introduction to the fertilizer pushing and fermentation scheme of the organic fertilizer turner and the advantages of organic fertilizer from chicken manure.

Fertilizer pushing and fermentation scheme of organic fertilizer turner:

  1. Firstly, the chicken manure or other livestock manure, domestic garbage and other fertilizer making base materials shall be stacked on a flat ground in a strip heap: the pile width shall be equal to the width of the equipment, the height shall be as high as possible, and the length shall be as long as possible if the site is feasible, such as 100m, 50m, etc; The ground should be flat, and cement, brick and land can be used (as long as it is flat and has a certain hardness). The production of 10000 tons of fertilizer requires 5-6 mu of site.
  2. Add the stacked chicken manure (other livestock manure or domestic garbage) to the biological starter (strain), with 1kg of starter (strain) per ton of fertilizer base material.
  3. The straw, chicken manure (pig, cattle, sheep and other livestock manure, filter mud, sludge, domestic garbage and other agricultural and animal husbandry organic solid wastes, with a water content of 50% – 70%), starter, etc. shall be uniformly mixed and stirred with a dumper. It can deodorize in 3-5 hours, heat up to 50℃in 16 hours, and turn over again to increase oxygen when the temperature reaches 60-65 ℃. After that, when the temperature in the pile reaches 60 ℃ – 65 ℃, the pile will be turned over to achieve the effects of uniform fermentation, oxygen enrichment and temperature reduction, and the last process will be repeated until it is decomposed.
  4. If the water content of chicken manure is too high, you can use the method of reflux to put the last dried fertilizer on the bottom to form a strip, and put chicken manure in the middle, so that the water on the top can be soaked to the bottom and then turned over.
  5. Generally, the process of fertilization takes 7-10 days.

Precautions for application of organic fertilizer tipper

The function of the organic fertilizer tipper is to control the temperature and water, and eliminate the harm of organic fertilizer in the fermentation process. Advanced organic fertilizer tipping machine technology, no dead angle tipping. Pay attention to fermentation time, process and proportion. Next, I will introduce the matters needing attention when using the organic fertilizer tipper.

  1. When using theorganic fertilizer fermentation dumperfor fermentation, ensure that the bottom of the material is ventilated and oxygen is supplied during composting. In the process of ventilation, on the one hand, it can supplement oxygen for compost materials. On the other hand, it regulates the material moisture, and on the other hand, it controls the temperature.
  2. When the organic fertilizer fermentation dumper is used for fermentation, the organic fertilizer composting depth in the organic fertilizer fermentation tank is 0.8-1.5m. The pile width shall strictly comply with the process design of the fermentation tipper. The proper length can be determined according to the planned annual output. The compost depth is not high, which is unfavorable to temperature rise, fermentation and complete decomposition. If the depth is too large, it will exceed 2m. It is easy to cause insufficient ventilation and oxygen supplement, which also affects the fermentation quality.
  3. When using the organic fertilizer fermentation tipper for fermentation, if the materials are stored for too long or there are too many straws, fresh feces should be added for adjustment during fermentation. How long the materials are stored, it is easy to cause the dissipation or volatilization of some organic matter.
  4. When using the organic fertilizer fermentation tipping machine for fermentation, in the process of professional organic fertilizer production line, the tipping machine should be used to turn the pile. Promote fermentation and control the temperature of compost. It can control the moisture, dry and wet, and replenish oxygen, so as to achieve full maturity.
  5. When using the organic fertilizer fermentation dumper to ferment, the initial fermentation maturity is generally 10 days to half a month in the fermentation process. In this process, the main purpose is to achieve maturity, and the organic fertilizer raw materials after tank fermentation usually need secondary aging and fermentation. The second fermentation lasts from three to four days to a week.
  6. Different organic fertilizer raw materials are processed, fermented and decomposed differently during fermentation with organic fertilizer tipper

(1) Fermented with weeds and crop stalks (decomposed in about 25 days): crushed or chopped weeds and crop stalks (generally 3-5 cm in length) can be adjusted with 40% fecal water or biogas slurry. It can also be adjusted with 2% urea (46% nitrogen content) or compound fertilizer with equivalent nitrogen content. It can also be adjusted by adding fresh livestock manure according to the weight ratio of 3:1-4:1.

(2) Fermentation with pure excrement (it can be decomposed in about 20 days): it is appropriate to add crushed (chopped) weeds, crop straw for fermentation, and adjust the compost water content to about 60%, and the weight ratio is usually 3:14:1 to adjust fermentation.

(3) Fermented with manure (it can be decomposed in about 15 days): after directly expanding the volume of bacteria, evenly remove a layer in the enclosure. Stir it and directly pile it on the fermentation platform. Repeat the operation. If the water content is too large, add a proper amount of crushed dry auxiliary materials in the enclosure to adjust.

How to Solve the Problem of Material Agglomeration in Organic Fertilizer Fermentation

Use a compost turning machine to process fermented materials. During the composting process, technologies such as adjusting the carbon to nitrogen ratio, controlling the stack temperature, ventilation and moisture can be used to deodorize. The animal manure treatment in the farm has been mechanized, which solves the environmental pollution problem caused by the farm. The fertilizer granulator processes the compost and obtains more benefits.

In water management, if there is less water, the frequency can be reduced to prevent the slow down of fermentation speed and the decrease of microbial activity. If the turning frequency of the compost turning machine is high, the fermentation facilities can be closed to reduce heat dissipation, or the outer wall of the fermentation facilities can be built with insulation materials to maintain the temperature, or other heat sources can be used to heat up to prevent the temperature drop.
Caking of fermentation materials: there are large parts of fermentation materials in the heap, and the structure is inconsistent.
Possible causes and solutions:
1. The raw materials are not mixed evenly or the compost turning machine is not enough. Improve the original mixing method.
2. Uneven air flow or insufficient air circulation: sorting or crushing compost to improve air distribution.

How to use organic fertilizer composter reasonably and efficiently

In organic fertilizer fermentation, livestock manure and other materials, domestic waste, sludge and other fertilizer making base materials should be piled on the flat ground in a choppy manner. When the tank turning machine is used to ferment organic fertilizer, the material is directly put into the fermentation tank. In the fermentation process, compost turning function is used to provide the quality of organic manure fermentation.

Organic fertilizer raw material processing and fermentation skills

(1) Ferment with weeds and crop straws (it will decompose in about 25 days):
Use crushed weeds and crop straws (generally 3-5 cm in length), which can be adjusted with 40% manure or biogas slurry; 2% urea (46% nitrogen) or equal nitrogen fertilizer can also be used Compound fertilizer can be adjusted; it can also be adjusted by adding fresh livestock and poultry manure at a weight ratio of 3:1-4:1. The decomposed compost is processed by the rotary drum granulator to produce different kinds of compound fertilizers.
(2) Fermentation with pure feces (it will decompose in about 20 days):
Mixing is to fully mix livestock and poultry manure with high moisture content with auxiliary materials and high-temperature biological fermentation bacteria in a certain proportion to reach fermentation conditions. Organic wastes such as livestock manure can be fermented directly. The purpose of mixing is to achieve high-temperature aerobic fermentation conditions through mixing, and to make the materials have good permeability. The high-temperature aerobic trough compost turning machine has a good effect on the treatment of organic fertilizer, and all the raw materials are mixed evenly during the fermentation process.
(3) Fermentation with manure (it will decompose in about 15 days):
After expanding the volume of bacteria directly, remove a layer in the enclosure evenly, stir it, and stack it directly on the fermentation tank. Repeat the operation. If the water content is too large, add appropriate amount of broken dry auxiliary materials into the enclosure to adjust. The decomposed compost is further processed with an organic fertilizer granulator machine.

Bio fertilizer granulator is used for granulation of various organic substances after fermentation

Bio fertilizer granulator is used for granulation of various organic substances after fermentation, breaking through the traditional organic granulation process. Raw materials do not need to be dried and crushed before granulation. Spherical particles can be directly batched and processed, saving a lot of energy. The traditional fertilization and garbage fertilization methods not only cause some harm to the environment, but also do not give full play to their role. With the application of more and more organic fertilizer, compound fertilizer, microbial fertilizer and chemical fertilizer, granulating equipment such as biological fertilizer granulator has entered people’s life and production.

The double roll extruding granulator has the following advantages: 1. It operates circularly to realize continuous production and high output of finished products; 2. The material is forced to be compressed and shaped by mechanical pressure without any additives, so as to ensure the purity of the product. 3. The particle strength can be adjusted, and the finished product strength can be controlled by adjusting the pressure of the roller; 4. The extruding granulator is applicable to various raw materials, and the particle strength can be adjusted freely according to different materials. 5. Compact structure, convenient maintenance, simple operation, short process flow, low energy consumption, high efficiency and low failure rate.

The Double Roller Extrusion Granulator for Compound Fertilizer Making is a necessary tool for NPK fertilizer’s efficient and successful production. This strong machine can produce compound fertilizer granules with uniform size and shape and high accuracy and consistency. The process of making granules using this granulator is simple and straightforward, allowing for larger batches to be produced fast and economically. This granulator is designed to handle a wide range of raw materials, enabling for the production of a wide range of compound fertilizer types. It can also process solid and liquid raw materials, making it incredibly versatile.

Application methods and skills of organic fertilizer composter

The organic fertilizer composting machine is mainly applicable to farms of various sizes, and its application value is worthy of affirmation. Generally, farmers are very familiar with this kind of animal husbandry machinery. However, because of this situation, many users will use it according to their own operating methods, so there will be some improper operations, resulting in many mechanical failures, inflexibility and inconvenience to use.

  1. The main operation method of theorganic fertilizer compostercan be operated by adults. Workers should pay close attention to it and not chat with other workers. This method of operation is wrong.
  2. The main function of theorganic fertilizer composteris to ferment animal manure on the farm and transform it into green and environment-friendly organic fertilizer through a series of operation methods. As this product is mainly used in farms, we must ensure the safety of cattle and other farmed animals during the use. Generally speaking, when using, try to avoid conflicts with the feeding time of animals, separate them from these times, or drive animals to other places for captive breeding, so as to avoid mechanical noise affecting cattle and causing adverse consequences.
  3. In the process of using the organic fertilizer composter, some animal feces and other feces may stick to the drum. At this time, we will stop the machine, clean up the feces stuck on the drum, and then continue to work.
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