Category: organic fertilizer granulator

Due to the development of China’s manufacturing industry and the constant changes in the level of natural and economic development, people’s traditional organic fertilizer equipment cannot be fully integrated into the standard under the new situation, so we have a stronger method for it. In the face of various practical problems, we carried out relevant scientific research. Later, people found that relatively new methods promoted the development of organic fertilizers on the basis of traditional experience, and greatly improved our environment. Has made great contributions!

Generally, the disc granulator for organic fertilizer is divided into two parts, in which the fermentation part is divided into three types of equipment: premixing equipment, dumper and refining equipment; The organic fertilizer granulator equipment is divided into two mixers – pulverizer – granulator – dryer – cooler – screening machine coater – automatic packer, and the equipment is connected by conveyor or elevator. Auxiliary equipment, baffle dedusting, cyclone dedusting, ink dedusting, induced draft fan and other equipment. In the past, we needed to adapt to the development of nature, which had little impact on our environment. However, with the continuous development of society, this item has also changed. To a certain extent, we have the ability to change nature, but we still passively adapt to long-term changes in climate and geology. What we can remedy is limited.

For a long time, agriculture has been an important industry that affects people’s ecological environment. Excessive deforestation and predatory farming, as well as the use of chemical fertilizers, pesticides, herbicides and fungicides, have led to environmental pollution and destruction of the ecological resource system. All these have caused great harm to our natural environment – global warming.

The organic fertilizer production line mainly consists of five parts: raw material warehouse, belt conveyor, crushing, screening and packaging,; It is suitable for small and medium-sized organic fertilizer production process with compact layout, scientific and reasonable layout, advanced technology, energy saving and consumption reduction, no three emissions, stable operation, reliable operation and convenient maintenance, wide adaptability of raw materials, and suitable for various proportions of organic compound fertilizer, biological organic fertilizer, urban sludge, domestic waste organic fertilizer, etc. The designed annual production capacity is 1-100000 tons.

Maintenance requirements for organic fertilizer granulator

1. Dust and other objects on the chassis plane of movable equipment shall be removed to avoid the machine. When encountering non fragile materials, the movable bearing cannot move on the underframe, causing serious accidents.
2. If the bearing oil temperature rises, stop the machine immediately to check and eliminate the cause.
3. In case of any impact sound of rotating gear during operation, stop the inspection immediately and eliminate it.
4. The bearing of the bearing crusher bears all the loads of the machine, so good lubrication is closely related to the bearing life. It directly affects the service life and operation rate of the machine, so the injected lubricating oil must be clean and well sealed. The main oil filling parts of the machine include rotary bearings, roller bearings, all gears, movable bearings and sliding surfaces.
5. Newly installed tires are easy to loosen and must be checked frequently.
6. Pay attention to whether all parts of the machine work normally.
7. Pay attention to check the wear degree of easily worn parts, and replace worn parts at any time.

Automatic packaging machine is an indispensable production equipment of NPK production line, which improves the efficiency of the whole production process.

Fertilizer automatic packing machine

What benefits does the organic fertilizer Crusher bring to the environmental pollution? As China’s agricultural production relies excessively on fertilizer and other fertilizer sources, the soil structure has changed. The existence of these problems, to a certain extent, threatens the area of a small number of cultivated land in China. The country has always attached great importance to them. Through research and practical tests, it is found that the organic fertilizer produced by the organic fertilizer production line can alleviate the problems of soil compaction and salinization due to its rich nutrients and organic matter content, which is a necessary fertilizer source for the country to carry out sustainable agriculture and build ecological agriculture. Therefore, the organic fertilizer production line has been strongly supported by the state.

The organic fertilizer Crusher is specially designed for crushing organic fertilizer and compound fertilizer. After the materials enter the crusher through the feed port, they are crushed into materials that can pass through the radial clearance and discharged through the discharge port. The inner wall is made of rubber or stainless steel (depending on the customer’s needs), which makes the surface smooth and easy to clean. It changes the phenomenon that the inner wall of ordinary grinder is rough, easy to accumulate powder, and difficult to clean, so that the production of food, medicine, chemical industry, etc. is more in line with national standards and GMP sanitary requirements. During the crushing process of the organic fertilizer chain crusher, high-strength cemented carbide chain plates with synchronous speed are used. The inlet and outlet design is reasonable, the broken materials are uniform, not easy to stick to the wall, and the cleaning is convenient. The crusher adopts the latest technology, selects high-quality steel, and carries out system optimization design, with large output and high reliability. The organic fertilizer chain grinder has the characteristics of reasonable structure, fast feeding, stable performance and strong impact resistance.

China has a vast territory, and its natural conditions, agricultural production methods and economic development levels vary greatly from region to region. These conditions have a great impact on the utilization of manure resources. It is of positive significance to promote the comprehensive utilization of livestock and poultry manure resources by summarizing the experience and problems of existing farms in using manure resources and exploring a manure resource utilization model suitable for the characteristics of various regions.

Our trough compost turning machine is suitable for the fermentation of livestock manure, sludge and garbage, filter sludge from sugar factory, straw and sawdust and other organic wastes. It is widely used in the fermentation, decomposition and moisture removal of organic fertilizer plant, compound fertilizer plant, sludge and garbage plant, horticultural field and Agaricus bisporus planting plant.

Compost turner machine is suitable for all kinds of materials

Advantages of compost turner products:

The organic fertilizer grinder is mainly used for urban solid waste composting, rural straw waste, chicken manure, cow manure, sheep manure, pig manure and other special equipment, such as mining, coal mining, metallurgy and other industries. There are many things to pay attention to when using the organic fertilizer grinder. Because of its large demand, the most important thing is to improve the working efficiency of the grinder.

1、 Methods to Improve the Efficiency of Organic Fertilizer Crusher

1. The selection of materials is the key. When selecting materials, pay attention to the hardness of materials. The more difficult the material is to crush, the more serious the wear of the equipment. The crushing speed is slow and the natural crushing capacity is small.
2. The humidity of the material is the key, that is, when the moisture in the material is large, the material is easy to attach to the content of the grinder, and it is easy to block during the feeding and transportation process, thus reducing the crushing capacity. Therefore, before crushing, the moisture content of the crusher should be reduced as much as possible to facilitate the better work of the crusher.
3. After crushing, the finer the material is required, the smaller the crushing capacity.
4. Composition of crushed materials. The more fine particles contained in the materials before crushing, the greater the impact on crushing, because these fine powders are easy to adhere and affect transportation. For those with large fine particle content, they shall be screened once in advance.
5. Material viscosity: that is, the greater the material viscosity, the easier it is to adhere.
6. The better the abrasion resistance of the crushing parts (hammers and plates) of the crushing equipment, the greater the crushing capacity. If they are not abrasion resistant, the crushing capacity will be affected.

2、 Matters needing attention in the use of organic fertilizer crusher

1. Before using the crusher, check whether the shape of the machine is damaged due to transportation and whether the random data is complete. Before turning on the power, please ensure that there are iron foreign matters in the cavity to prevent the knife from rotating, and manually rotate the flywheel for many times.

Never move the knife by hand to ensure safety. The motor can be started and put into production to ensure the correct rotation of the pulverizer host. Note: The main machine of the crusher shall not be reversed during operation, otherwise it will cause serious equipment accidents such as fixed knife injury and damage to left and right labyrinths.

2。 According to the material characteristics, the normal use time of the organic fertilizer crusher tools has its own length and short time. If there is wear, cut the knife in time. When installing tools, the rotary knife must be fastened. After the fixed knife is slightly fixed, adjust the 4-head knife adjusting screw to ensure that the rotating knife and the fixed knife maintain gaps of 0, 2-0 and 3, then tighten the fixed knife screw and lock the adjusting screw to complete the installation of the tool.

The mill has been running for about 500 hours. Please check the left and right main bearings and clean them if necessary. Add proper amount of grease or replace all grease and organic fertilizer grinding machine equipment to the allowable moisture value of bio fermented organic fertilizer materials of 25-55%. The crushing particle size meets the requirements of 50 mesh granulation.

How to effectively protect fertilizer equipment against aging and deformation. NPK production line equipment factory here to share a little tips.

Different type organic fertilizer machine and inorganic fertilizer machine are designed and produced by the fertilizer machine manufacturers.The organic fertilizer can be classified as different type,we can share the common type with you about the fertilizer manufacturing process.The fertilizer machine manufacturers designed different type fertilizer production lines and different type fertilizer machines to produce the organic fertilizer granulator or inorganic fertilizer granulator.Using the complete fertilizer production line not only improve the efficient,it also simplify the process of producing the organic fertilizer granulator.In the organic fertilizer production line it is equipped with different type organic fertilizer machine.

Organic fertilizer is divided into :
1.Straw organic fertilizer:Straw is the by-product crop harvest.It is one of the precious organic fertilizer resources of its rich variety and quantity.Crop straw is the crop residue left after seed harvest,including cereals,beans,potatoes,oil hemp,cotton,sugarcance,tobacco and other crop straw.At present,the annual output of crop straw in the world is more than 2 billion tons,which is the fourth largest engery in the world after coal,oil and natural gas.The basic components of straw are cellulose,hemicellulose and lignin.Due to the structural differences of each part,the microorganisms involved in the decomposition of straw are different in each stage.The water,aeration,temperature,C/N ratio and PH value of straw must be well controlled in the treatment stage.
2.Manure organic fetilizer:Excrement is the excrement of human and livestock.It is a traditional way to treat excrement when it is returned to the field as fertilizer.It hass achieved good results in improving soil and increasing agricultural output.The folk saying”rasing pigs without making money,looking back at the fields’ exactly reflects the position of excrement in agricultural production.The use of animal manure as fertilizer is the most fundamental way out for these low use value substances,and it also the most commonly used way to deal with animal manure in the world.At present,due to the use of a large number of antibiotics,stimulants,tranquailizers,livestock manure must be treated with high temperature and high pressuse to make organic fertilizer.There,when using the animal manure as the organic fertilizer raw materials we need to notice that we are first to ferment the animal manure using the fermentation compost turner machine.After put them into the fertilizer granulator machine to make into organic fertilizer granulator.

3.Humic acid fertilizer:Humic acid fertilizer is a kind of fertilizer made of peat,lignite and weathered coal with more humic acid content as the main raw materials,through chemical or biological transformation and adding a certain amount of nitrogeen,phosphorus,potassium or some trace elements.Such as humic acid potassium,humic acid microelement fertilizer,etc.Humic acid fertilizer contains a lot of organic matter,which has the characteristics organic fertilizer,wuick acting nutrients and some characteristics of chemical fertilizer,so it is a multifunctional organic-inorganic compound fertilizer.

When producing the organic fertilizer granulator,the new type organic fertilizer granulator machine is the common equipped in the organic fertilizer production line.Sometimes,the rotary drum granulator is also can be used to produce the organic fertilizer granulator.A series of fertilizer machines are equipped in the different type fertilizer production lines.The fetilizer production lines are designed not only improve the working efficient,it also improve the using rateof the raw materials.