2019-11-18 – organic fertilizer production line

How to Operate Cow Manure Organic Fertilizer Production Equipment

2019-11-18 by organic fertilizer production line

How to deal with cow dung in cattle farm? In the process of cattle breeding, if the cow dung is not handled in time, it will cause air pollution, breed a large number of mosquitoes and flies, pollute the surrounding environment of the farm and cause cattle diseases. Treating cow dung to turn waste into treasure can also bring huge benefits.

Making cow dung into organic manure is one of the main methods to treat cow dung. Dry cow dung contains 10%-20% crude protein, 1%-3% crude fat, 20%-30% nitrogen-free extract and 15%-30% crude fiber, so it has high nutrients. An organic fertilizer production line can efficiently convert cow dung into organic fertilizer.

Cow Dung Organic Fertilizer Production Equipment and Process Step

1.Fermentation is the first important step

The cow dung produced by a cow in one year requires 4 to 6 cubic meters of space. According to the scale of farming, reasonable construction of cattle dung accumulation fermentation site. Adding 10%-15% straw, rice bran and other supplementary materials to cow dung, and adding appropriate water, the water content of cow dung can be controlled at about 60%, inoculated with starter, and the fermentation time is 15-40 days (depending on the season).

In organic fertilizer fermentation, turning is an important phase. Its purpose is to enable the materials mixed. By the thrown over, it course of the materials make the most contact with the air and get the best fermentation.

Fermentation compost turning machine (Strong maneuverability of mechanical dump operation)

Trough Compost Turning Machine, Double Screws Compost Turning Machine (Suitable for large field flip), Windrow Turner (Suitable for strip stacking).

2.Crushing raw material

The fermented materials and other additives are crushed, proportioned and mixed through material grinder and mixer in a certain proportion. The function of this system is to crush, mix and mix compost materials, inorganic fertilizers of nitrogen, phosphorus, potassium and other additives in a certain proportion. Based on years of experience, the following equipment is recommended:

Half-wet Material Crusher

The machine is mainly used to crush materials of biological fermentation organic fertilizer with moisture of 25%~50%. Have good effect on grinding the glass brick, ceramics and broken stone such kinds of hard matter from the city life garbage organic fertilizer.

Horizontal Mixer

Horizontal mixer stir material in batches, material can be mixed completely. High mixing rate, less residual suitable for feed, concentrated feed, premix additives mixing.

3.Pelletizing

New Type Organic Fertilizer Granulator is used to granulate the material. The organic fertilizer granulator is the newest technology products by our years of research experience. It process fertilizer powder into granules, it also can be achieved the better effect of grain making to acid and municipal sludge. We also supply disc fertilizer granulator and flat die pelleting machine for organic fertilizer production.

4.Drying, cooling and screening

After granulating, the fertilizer moisture is a little high. Use organic fertilizer Rotary Dryer, further remove water, to achieve the standard requirements of organic fertilizer moisture content.

Cooling the particulate matter with a Rotary Cooler helps to store the heat particulate matter from the top of the dryer to the counter-flow cooler. Under the action of the cooling fan, the dry air enters from the lower part of the cooler and exchanges sufficiently with the wet and hot particles from the upper tribe and the lower tribe.

There are some differences in particle sizes of the particles exported from the pelletizing and forming system, which requires sieving and grading. Drum Screener Machine has the advantages of low vibration, low noise and convenient screen change. The organic fertilizer manufacturing process is equipped with automatic feed-back system, which screens the unqualified large and small particulate materials, conveys them through belt hoist, re-crushes them and sends them to the granulator to continue granulating, which is helpful to improve the continuous operation ability of the production line.

5.Packing

Packing Machine weighs and packs the particulate matter quantitatively. Automatic quantitative packaging of powder and granules, suitable for flour, starch, feed, food, chemical industry, light industry, building materials industries.

Using cow dung as raw material to produce organic fertilizer has the advantages of low cost, stable quality, fluffy soil, improved land consolidation, improved soil fertility, and great marketing space. As a leading fertilizer equipment manufacturer in China, we have a professional organic fertilizer manufacturing process, which can make cow manure into organic fertilizer with high efficiency and benefit.

Fertilizer granulator machine

The difference between organic fertilizer and chemical fertilizer

2019-11-18 by organic fertilizer production line

Difference between organic fertilizer and chemical fertilizer
Chemical fertilizer, manufactured by chemical or physical methods, containing one or more nutrient elements for crop growth. Also known as inorganic fertilizers, including nitrogen, phosphate, potash, micronutrients, compound fertilizers, etc. It has strong pertinence and quick effect. There are many kinds of chemical fertilizers, the most common ones are urea.

Organic fertilizer is formed by a variety of animal, plant residues or metabolites after a certain processing technology. Mainly including agricultural wastes, livestock manure, industrial wastes, municipal Sludge,etc. Organic fertilizer is rich in nutrients and can improve soil.

Main chemical fertilizer granulator machine:
Double Roller Granulator
Double Roller Granulator has compact structure, good stability, good sealing, low noise, easy operation and maintenance, etc. The new machine has won the users praise after coming into the market. Wide adaptability for raw materials, such as fertilizer, feed, chemical industry and especially good adaptability for rare earth, metallurgy, coal, biologics environmental protection. On the other hand, it is also the promotion of environment projects.

Disc Granulator (Pan Granulator)
Disc granulator is used to make powder into ball shape, widely applied in organic fertilizer plant, fertilizer plant and mines, chemical industry, food and other industries. The machine for processing of granulation, granule product with beautiful appearance, particle diameter selection of large scale.

Rotary Drum Granulator
Drum granulator is a kind of fertilizer granulator machine can make the material into a specific shape. It is suitable for large-scale production of cold &hot fertilizer granulation line and high and low concentration compound fertilizer line.

Main organic fertilizer granulator machine:
New Type Organic Fertilizer Granulator
This organic fertilizer granulator used for granulation all kinds of organic matter after fermentation, crushing through the conventional organic prilling before granulation. The organic content can be high to 100%, make pure organic granulate, granule is round ball.

Ring Die Granulator
The granulator is used for granulation to all kinds of organic matter after fermentation, break through the conventional organic prlling before granulation. no need to dry and crush the raw materials before granulation. It can direct burdening to work out cylindrical grain, and save a lot of energy.

Two In One Organic Fertilizer Granulator
The machine can not only granulate a variety of organic matter, especially for the coarse fiber materials which are difficult to be granulated by conventional equipment, such as crop straw, wine residue, mushroom residue, drug residue, animal dung and so on. And it could granulate compound fertilizer. Organic fertilizer and compound fertilizer can be mixed and granulated.

Why is organic fertilizer so popular
Organic fertilizer can improve the damage, because the organic elements contained in it will restore soil vitality. Excessive use of chemical fertilizer damage the structure of the soil, and cause great harm to the soil.

Organic fertilizer improves plant’s resistance to disease and insect pests, while chemical fertilizer is a single microorganism population, which is prone to plant diseases and insect pests.

Organic fertilizer production equipment main includes: Compost turner machine, Crusher machine, Screen Machine, Mixing machine, Fertilizer granulator, Dryer machine, Cooler machine, Screener machine, Packaging machine.

Fertilizer granulator machine

How to select fertilizer granulator suitable for compound fertilizer production

2019-11-18 by organic fertilizer production line

Solid compound fertilizer granules are more effective than other fertilizers in use and soil, and are widely welcomed in the market. Fertilizer granulation is a basic treatment method in fertilizer production. Fertilizer granulator machine mixes different fertilizers into granules, which plays an important role in NPK fertilizer production line.

Basic fertilizers such as ammonium bicarbonate, urea, ammonium chloride, ammonium nitrate, ammonium sulfate, ordinary superphosphate, calcium magnesium phosphate, ingot phosphate, heavy superphosphate, potassium chloride, potassium sulfate, phosphate nitrate, dicalcium phosphate, potassium nitrate and so on are proportionally compounded to make the compound fertilizer we need, which is granulated by fertilizer granulator. Granulation is the granulation of fertilizer containing water. In NPK fertilizer production equipment, the commonly used fertilizer granulator machine includes double roller fertilizer granulator, rotary drum granulator and disc fertilizer granulator.

Fertilizer granulator machine granulates by agglomeration

The working principle of drum granulator and disc granulator is similar. When urea, calcium superphosphate, ammonium sulfate, ammonium phosphate, ammonium nitrate, potassium fertilizer and other fertilizers are mixed, they are aggregated into compound fertilizer granules through granulation operation. Rotary drum granulator and disc granulator are suitable for granulation of various ingredients, and the obtained granules are of good quality and high granulation rate of materials.

The main body of the rotary drum granulator is a horizontal drum. The drum is driven by motor, reducer and gear, which is supported by wheel and rollover. The drum granulator has strong production capacity, long material residence time and good granulation effect.

Fertilizer granulator machine

The main body of the disc granulator is a slightly inclined disc, which continuously rolls to complete granulation. In the production of disc fertilizer granulator, the production situation can be seen directly, which is convenient to observe and adjust in time, and the granulation rate of compound fertilizer is high.

Fertilizer granulator machine granulates by extrusion

The double roller fertilizer granulator makes the material into granules by extrusion method. The water content is not higher than 15%, and the materials with good fertilizer effect are mixed after mixing, and the material is strongly extruded by the roller press granulator, so that the molecular force between fertilizers acts and is extruded, and then the sheeted material is crushed into granular compound fertilizer.

fertilizer production process

How to choose fertilizer manufacturing process plant

2019-11-18 by organic fertilizer production line

Fertilizer promotes the development of ecological agriculture, and the demand is huge. Investment in building fertilizer plants has become a popular project. Some investors want to build small-scale fertilizer manufacturing process to save costs, while some investors in fertilizer plants are going to build large-scale fertilizer plants to save unit production costs.

So what should we pay attention to when purchasing fertilizer manufacturing process plant? Here are some notes.

Determine the type of fertilizer and producton site. Determining whether to produce organic fertilizer or compound fertilizer affects the choice of site. If organic fertilizer is produced, it should not be too far from the farm where raw materials are provided. The type of fertilizer determines whether compound fertilizer equipment or organic fertilizer equipment is needed. Different types of fertilizer equipment also have differences.

Determine the fertilizer granulator machine. Granulation is the key link in fertilizer production and plays an important role in the quality of manufactured fertilizer. Fertilizer granules are cylindrical, spherical and flat spherical in shape. The granules produced by granulators of different shapes are different. The choice of granulator is related to the scale of fertilizer plant construction and local market. Fertilizer factories have different investment scales, different production processes, and different supporting equipment.If a small fertilizer plant is to be built, it is suggested to configure simple machinery and equipment to reduce investment in equipment. The small fertilizer production line is composed of crusher, mixer, granulator, drum screener and automatic packing machine. If organic fertilizer fermentation is needed, it can be carried out with batten fermentation and windrow turning machine. The advantages are that they are more in line with the principle of aerobic fermentation. It is not easy to form anaerobic fermentation. The fermentation is full and complete, and the fermentation speed is fast. Forklift trucks can also be used instead of turner (the effect is not as good as turner), which can be adopted in terms of saving investment. According to the local environmental protection requirements, choose dust removal settings, where environmental protection requirements are high, choose heavy dust settings to meet the local emission quality standards. Investment in large and medium-sized fertilizer plants, fertilizer production equipment can choose turning machine, automatic batching system, loader feeding hopper, crusher, mixer, granulator, dryer, hot stove, cooler, feeder, screener, cyclone dust collector, packing machine, etc. Increase mechanical automation, save manpower and cost. Organic fertilizer tank fermentation, can choose simple compost turning machine, double screws compost turning machine (suitable for large yield).

Determine the manufacturer of fertilizer manufacturing process plant. Several fertilizer machine manufacturers were inspected, and the strength, scale and reputation of the manufacturer of fertilizer equipment were fully understood. It is better to inspect the production workshop, finishing workshop and assembly workshop of the enterprise, to know the product quality, processing equipment, production process of the enterprise, and whether the fertilizer equipment produced by the manufacturer is professional. Referring to the customer cases that the manufacturer has completed, on-site test machine, the production site can best show the real operation of the equipment. Looking for fertilizer equipment suppliers with perfect after-sales service, suppliers provide professional technicians to guide customers to install and debug equipment, so that the equipment can operate normally, and provide corresponding training services.

Determine the safety performance of fertilizer manufacturing process plant. Safety is the first, before purchasing, we need to consider whether the production line has safety devices, whether the machine design is reasonable, whether safety factors are taken into account, whether the parts are not welded properly, whether the bolts are tightened, whether there is pollution, and so on. In addition, whether the overall operation of the equipment is smooth and whether the design of the production line is reasonable are also matters needing attention, because it relates to the efficiency and quality of the operation of the equipment. With the permission of the manufacturer, the operator can try to operate it in practice and feel its state conveniently.

Powerful organic fertilizer production equipment enterprises can customize their own equipment configurations for different customers according to their needs, and users can choose their own equipment according to their own needs. Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. We provide customers with process design, equipment manufacturing, installation and commissioning, with full one-stop services. We are a leading agricultural equipment manufacturer in China, has strong technical strength in fertilizer machines. We have exported to many countries, India, Korea, Vietnam, Pakistan, Malaysia, Kenya, Sudan, Egypt, Algeria, Russia, Ukraine, Turkey, Spain, etc. Any question, welcome to contact us.

organic fertilizer production line

Sheep manure organic fertilizer production line

2019-11-18 by organic fertilizer production line

Sheep manure organic fertilizer is a new type of high-quality organic fertilizer specially treated by organic matter that is not completely digested by sheep. It is suitable for geological improvement of alkaline land and barren land, and has a good effect on improving crop yield. Because the sheep is a ruminant and rarely drink water, the feces are dry and fine, and the amount of feces is also small. The organic fertilizer of sheep manure is a kind of hot fertilizer between horse dung and cow dung.

sheep manure organic fertilizer production line

Sheep manure organic fertilizer manufacturing process:
1. Combine the sheep manure with the right amount of straw powder, and mix it with the amount of water depending on the amount of sheep manure. Generally, the fermentation requires 45% water content, that is, the hand is pinched into a group, the fingers are seen in the water, but the water is not dripped. The solution is scattered. Then add cornmeal and strains, the role of cornmeal is to increase the sugar, for the fermentation of the strain, so that the multi-dimensional complex enzymes quickly dominate.

2. Add the mixed mixture to the mixer for mixing. The mixing must be uniform, and it should be thoroughly penetrated without leaving a block.

3. The stirred ingredients are piled into strips with a width of 1.5 m to 2 m and a height of 0.8 m to 1 m, which are thrown once every 2 days with a compost turner machine.

4. Stacking 2 days warming, 4 days odorless, 7 days loose, 9 days fragrant, 10 days into fertilizer (that is, the second day of the heap temperature can reach 60 ° C-80 ° C, killing E. coli, eggs and other pests and diseases On the 4th day, the smell of sheep manure was eliminated; on the 7th day, the compost became loose and dry, and it was covered with white hyphae; on the 9th day, a scent of koji was produced; on the 10th day, the fertilizer was fermented and matured).

5. The compost can be crushed with a semi-wet material pulverizer if it is dried slightly, granulated by an organic fertilizer granulator machine, dried and dehydrated by a dryer, and then screened through a sieve machine, the finished organic fertilizer is ready, it can be loaded, packed and stored.

fertilizer equipment for sale

Why we to use the fertilizer equipment?

2019-11-18 by organic fertilizer production line

The fertilizer manufacturing technology developed more manture,and the fertilizer machines are also designed for producing the organic fertilizer and inorganic fertilizer granulator.Why we to use the fertilizer equipment to make the fertilizer to make the organic fertilizer or inorganic fertilizer?

In the past,we can make the organic fertilizer in using the traditional method which all depending on the labor,in nowdays,the machinery modern have outputed this method,it also needs to use the new method to make the orgnaic fertilizer or compound fertilizer.
Why we use the technology to make the fertilizer？The first reason that different type fertilizer to be designed and to be used,the traditional method cannot meet the marketing of the fertilizer type.Like the fertilizer can be made into granulator,and using the traditional method cannot finish the producing.But we can use the fertilizer granulator machine to make the fertilizer granulator.Different type fertilizer granulator machines to be designed for different type fertilizer.For example,in the organic fertilizer manufacturing process,we can use the new type organic fertilizer granulator machine to make the organic fertilizer granulator.And in the npk fertilizer manufacturing process,we can use the rotary drum granulator machine to make the npk,compound fertilizer granulator and so on.What’s more,sometimes,a type fertilizer granulator machine can be used in producing the organic fertilizer granulator and compound fertilizer granulator for different type raw materials.The rotary drum granulator and the disc granulator machine are to be used in organic fertilizer manufacturing process or compound fertilizer production process.When producing the organic fertilizer granulator,it is first to ferment the raw materials.Using the traditional method of using the labor to ferment the organic materials will take a lot of time,and now we can use the fermentation technology to ferment the raw materials.All types of fermentation compost turner machine to be used to ferment the raw materials,which it not only save more time,it also improve the fermentation efficiency.

Organic fertilizer production line
Then ,building a complete fertilizer production line to make the fertilizer is higher efficient.In a complete fertilizer production line it is equipped with different type fertilizer machines in different producing parts.Using the semi-automatic producing process not only improve the producing efficient,it also save more labor cost in this project.

Finally,using the fertilizer machines to make the fertilizer granulator can reduce the waste of the raw materials of making the fertilizer granulator.After making granulator,if there are some inquality fertilizer granulator,we can use the drum screener machine to make them separated and put the quality fertilizer granulator into the packing machine to be packed and put the inquality fertilizer granulator into the fertilizer crusher machine to be crushed and to be made granulator again.
As a whole,using the fertilizer machines to make the fertilizer granulator is a necessary requirement and the fertilizer producing method is also developed continuously.For prducing more different type fertilizer,the fertilizer machine manufacturers are also designing the new type fertilizer machines to make the different type fertilizer.This designed fertilizer machines are not only used in the organic or npk fertilizer production line,it also can be used in the bio fertilizer prioduction line.

biofertilizer production

Types of bioorganic fertilizer

2019-11-18 by organic fertilizer production line

The bioorganic fertilizer can be classified into different type,and we also can produce it using the fertilizer manufacturing technology. The fertilizer can be divided into organic fertilizer and the compound fertilizer.And the organic fertilizer include the bio organic fertilizer granulator.The bio organic fertilizer also can be divided into many different types.And they also can be produced in the fertilizer manufacturing process.

According to the composition:one is a pure biological fertilizer,which basically does not contain nutrient elements,but improves the nutrientional conditions of crops with the products of microbial life activities,activates the potential fertility of soil,stimulates the growth and develooment of crops,resists the damage of crop diseases and insect pests,so as to improve the yield and quality of crops.Therefore,only biological fertilizer can not be applied alone,and onlt when combined with organic fertilizer and chemical fertilizer can it play its role.Such as rhizobia,Azotobacter,phosphorus activator,biological potassium fertilizer etc.The other is bio organic-inorganic compound fertilizer,which is a fertilizer product combining biological bacteria,organic fertilizer and inorganic fertilizer.It contains not only nutrient elements,but also microorganisms.It can replace chemical fertilizer for crop growth and development.For example,all kinds of bio organic fertilizer,green food special fertilizer sold in the market are in the fertilizer manufacturing process,adding organic fertilizer produced by commercialization mostly refers to the special fertilizer for green food.

Different type fertilizer granulator machines are designed for producing the different type bioorganic fertilizer granulator.For example,the rotary drum granulator can be used in the organic fertilizer manufacturing process to produce the organic fertilizer granulator using the rotary drum producing method.
According to the fertilizer formula and applicable objects.It can be divided into special bio organic fertilizer for fruit trees,special bio organic fertilizer for vegetables,special bio organic fertilizer for flowers,special bio organic fertilizer for grain and oil,etc.Each corresponding organic fertilizer will have different varities and production methods.For example,if the special bio organic fertilizer for trees is a kind of bio organic fertilizer which combines the characteristics of fertilizer demand of fruit trees,it is made of fermented and rotten organic maaterials as the main raw materials,absorbing a variety of beneficial microorganisms to inhabit fruit diseases and promote growth. The main components of bio organic fertilizer for fruit trees are antagonistic bacteria, plant growth promoting bacteria, Lactobacillus, etc. Special bio organic fertilizer for fruit trees can produce a variety of plant promoting biomass, promote the growth and development of fruit trees, improve the soil structure, effectively inhibit soil borne diseases, improve the soil’s water and fertilizer conservation performance, make the plants grow healthily, improve the quality, reduce the use of chemical fertilizer, and protect the ecological environment. It is the preferred fertilizer for the production of green organic fruits.Whatever type bio organic fertilizer to be produced,we all can use the bio fertilizer production,which is designed by our engineers to make the bio organic fertilizer.In the fertilizer production line,it contains many different type fertilizer machines,like the fertilizer granulator machine,fertilizer mixer machine,fertilizer crusher machine and other fertilizer machines to be useed in the bio organic fertilizer producing process.

The producing of the fertilizer granulator can use the fertilizer granulator machine which is different type,we can use the new type organic fertilizer granulator machine to make the bioorganic fertilizer granulator.We are as the fertilizer machine manufacturers,we are not only design and produce the new type fertilizer machines,we also design the new fertilizer production lines for different type fertilizer producing requirement.
More other type organic fertilizer machines or fertilizer production line that you want to know,you can visit our website and you can leave a message for us about your questions,we will as soon as possible apply to you about your questions.

organic fertilizer production line

Cow manure organic fertilizer production line

2019-11-18 by organic fertilizer production line

The cow manure organic fertilizer production line uses crops such as straw and rice bran as fillers, and then sprinkle the biological strains through the turner. It is turned over once every 1-2 days. It can be completely decomposed in 7-10 days and made into a national standard organic fertilizer.

cow manure organic fertilizer production line

The technical route for the production of organic manure from cow dung includes two major steps: raw material aerobic composting process and commercial organic fertilizer fertilizing process.

Among them, the aerobic composting process is used in the fermentation process. Modern aerobic composting is a method in which the manure is used to stabilize and harm the cow dung under aerobic conditions by using aerobic microorganisms, and then converted into high-quality fertilizer. Before the composting, the cow manure raw material is pretreated to meet the fermentation conditions such as water and carbon-nitrogen ratio.

In the fermentation process, the compost turning machine is used to turn over and accelerate the fermentation speed. After composting, the cow manure can be fermented and then enter the fattening process. According to the need, it can be further processed into powdery organic fertilizer and granular organic fertilizer products, or mixed with chemical fertilizer to make various organic and inorganic compound fertilizer products to realize commercial production. .

The fertilizer manufacturing process requires a crusher, a mixer, a cooling and drying machine, a fertilizer granulator machine, a sieving machine, a packaging machine, a dust removal system, and the like.
1. The pulverizer comprises a half wet material crusher machine;
2. The mixer has an optional horizontal mixer or a disc mixer or a twin-shaft mixer;
3. The dust removal system consists of a settling chamber and a dust collecting room.
4. The cooling and drying system can be used to dry and cool the fertilizer granules.
5. The fertilizer granulator machine has organic fertilizer granulator, disc granulator, drum granulator, etc;
6. The screening system is mainly completed by the drum screening machine, and the first-stage screening machine and the second-level screening machine can be set to make the yield higher and the particles better;
7. The finished packaging system generally includes an electronic quantitative packaging scale, a silo, an automatic sewing machine, and the like. In this way, the batch-free production of the fully automatic cow manure organic fertilizer production line can be realized.